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Test plates according to GOST 10905 86. Marking, packaging, transportation and storage

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  • Approved and put into effect by the Decree of the USSR State Standard

    STATE STANDARD OF THE USSR UNION

    TECHNICAL CONDITIONS

    Surface plates and face-plates. Specifications

    GOST 10905-86

    Group P52

    OKP 39 3550, 39 3580

    INFORMATION DATA

    1. Developed and introduced by the Ministry of Machine Tool and Tool Industry Developers: A.M. Smogorzhevsky (topic leader), A.M. Ilyina.

    2. Approved and put into effect by the Resolution State Committee USSR according to standards dated January 27, 1986 N 189.

    3. Instead of GOST 10905-75.

    4. Reference regulatory and technical documents

    GOST 2.601-68 ¦ 3.1

    GOST 8.210-76 ¦ 5.1

    GOST 9.014-78 ¦ 6.2

    GOST 1412-85 ¦ 2.9

    GOST 1574-75 ¦ 2.8

    GOST 2789-73 ¦ 2.13

    GOST 2991-85 ¦ 6.5

    GOST 3560-73 ¦ 6.5

    GOST 9012-59 ¦ 2.10

    GOST 10198-78 ¦ 6.5

    GOST 14192-77 ¦ 6.6

    GOST 24643-81 ¦ 1.1 and 2.7

    5. Reissue (December 1990) with Change No. 1, approved in December 1988 (IUS 3-89).

    1. MAIN PARAMETERS AND DIMENSIONS

    cast iron: 1 - with manual scraping of working surfaces;

    2 - with mechanically processed working surfaces;

    granite: 3 - slabs without side grips, with normalized tolerances for the perpendicularity of the side surfaces to the working surface and the mutual perpendicularity of the side surfaces;

    4 - slabs with two side grips and a normalized tolerance for the perpendicularity of the two side surfaces to work surface;

    5 - slabs with four side grips and a normalized tolerance for the perpendicularity of the side surfaces to the working one and the mutual perpendicularity of the side surfaces of one of the corners of the slab. Slabs with dimensions of 1600 x 1000 mm and more must have standardized tolerances for the straightness of the side surfaces according to the 5th degree of accuracy GOST 24643-81.

    Notes 1. On the side surfaces of slabs of the 5th design with dimensions of 1600 x 1000 mm and more, digitized marks must be applied every 100 mm.

    2. Plates of execution 4 - 5 are manufactured according to the customer’s order.

    1.2. The main dimensions and accuracy classes of the slabs must correspond to those indicated in the table. 1.

    Table 1

    Example symbol slabs of execution 1, 0th accuracy class, dimensions 1000 x 630 mm:

    Plate 1-0-1000 x 630 GOST 10905-86;

    the same, slabs of 3.00 accuracy class, dimensions 630 x 400 mm:

    Plate 3-00-630 x 400 GOST 10905-86.

    2. TECHNICAL REQUIREMENTS

    2.1. Plates must be manufactured in accordance with the requirements of this standard according to working drawings approved in the prescribed manner.

    2.2. The flatness tolerance of the working surfaces of the slabs should not exceed the values ​​​​indicated in the table. 2, at a temperature of (20 +/- 3) °C for slabs of accuracy class 000; 00; (20 +/- 4) °C for slabs of accuracy class 0 and 1 and (20 +/- 6) °C for slabs of accuracy class 2 and 3.

    table 2

    Notes 1. Slabs with dimensions of 2500 x 1600 mm and slabs of accuracy class 3 must be manufactured according to the customer’s order.

    2. Plates of accuracy class 000; 00 sizes over 400 x 400 mm must be manufactured according to the customer's order.

    (Changed edition, Amendment No. 1).

    2.3. The scraped slabs must have a number of spots in a square with a side of 25 mm of at least:

    25 - for class 0 slabs; 00;

    20 - for class 1 slabs.

    The location of the spots should be uniform over the entire working surface of the slab. The difference in the number of spots in any two squares with a side of 25 mm should be no more than five.

    2.4. Flatness tolerance and number of spots cast iron plates are not installed at a distance of up to 5 mm from the edges of slabs measuring 630 x 400 mm and at least 10 mm from the edges of slabs measuring over 630 x 400 mm, granite slabs at a distance of 10 mm from the edges of slabs measuring 630 x 400 mm and up to 20 mm from the edges slabs larger than 630 x 400 mm.

    2.5. The maximum deflection of slabs of execution 1 and 2 under the action of a concentrated load on the load application area equal to 1/5L x 1/5B (L is the length, B is the width of the slab) anywhere on the working surface of the slab should not exceed the values ​​indicated in the table. 3.

    Table 3

    (Changed edition, Amendment No. 1).

    2.6. The maximum deflection of slabs of execution 3 - 5 under the action of a concentrated load on the area of ​​application of the load equal to 1/5L x 1/5B anywhere on the working surface should not exceed the values ​​​​specified in the table. 4.

    Table 4

    2.7. The perpendicularity tolerance of the side surfaces to the working surface and the side surfaces of cast iron and granite slabs between each other should not exceed the 12th degree of accuracy according to GOST 24643-81. The perpendicularity tolerance of the side surfaces to the working surface and the side surfaces of granite slabs of versions 4 and 5 should not exceed each other. exceed the 7th degree of accuracy according to GOST 24643-81.

    2.8. At the customer's request, the working surfaces of cast iron slabs must be divided into squares and rectangles by longitudinal and transverse marks. At the customer's request, granite slabs can be made with grooves in accordance with GOST 1574-75 and threaded holes. (Changed edition, Amendment No. 1).

    2.9. Plates of versions 1 and 2 must be made of cast iron with physical and mechanical properties not lower than those of grade SCh 18 according to GOST 1412-85.

    2.10. The hardness of the working surface of cast iron plates should be 170 - 229 HB according to GOST 9012-59. The difference in hardness on any surface area of ​​one slab should not exceed 10 HB for slabs measuring 630 x 400 mm or less, 15 HB for slabs measuring over 630 x 400 mm.

    2.11. Granite slabs should be made from diabase, gabbro and various types granites having a compressive strength of at least 264.9 MPa. The material must have a homogeneous structure. The color of each slab must be uniform. Non-uniformity in the structure and color of the slabs is allowed without affecting performance.

    2.12. The surfaces of granite slabs should be free of cracks, potholes and other defects that could spoil appearance and affecting the performance of the slabs. Correction of defects on the working surface of the slab is not allowed.

    2.13. The roughness of the working surfaces of machined cast iron (version 2) and granite slabs according to GOST 2789-73 must correspond to that indicated in the table. 5.

    Table 5

    (Changed edition, Amendment No. 1).

    2.14. Roughness of the side surfaces - no more than Ra for cast iron slabs<= 5 мкм, у гранитных Ra <= 2,5 мкм.

    2.15. Untreated surfaces of cast iron slabs must be cleaned and painted.

    2.16. Cast iron slabs measuring 630 x 400 mm or less must have three support points, and slabs measuring over 630 x 400 mm must have at least five support points. Supports for cast iron slabs measuring 1000 x 630 mm or more must be adjustable. Upon customer request, cast iron supports slabs measuring 630 x 400 mm or less must be adjustable. For cast iron slabs with dimensions over 630 x 400 mm, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three main support points.

    2.17. Granite slabs measuring 630 x 400 mm or less must have three support points, and slabs measuring over 630 x 400 mm must have at least five support points. Supports for granite slabs measuring 630 x 400 mm or more must be adjustable. At the customer's request, granite supports slabs measuring 400 x 400 mm or less must be adjustable. For granite slabs measuring 1000 x 630 mm or more, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three support points.

    2.18. All sizes of slabs must be provided with handles, brackets or notches.

    2.19. The surfaces of cast iron slabs should be free of cracks, cavities, foreign inclusions and other defects that reduce quality. The material for sealing sinks must be homogeneous with the material of the slab. The hardness at the site of the sealed sink should not be greater than the hardness of the slab material around the sink.

    2.20. For cast iron slabs, internal stresses must be relieved. The plates must be demagnetized.

    2.21. The full average service life is 10 years. The criterion for the limiting state of the slabs is failure to comply with the requirements of paragraphs. 2.5 and 2.6 in terms of the greatest deflection in any place under the action of a concentrated load. (Changed edition, Amendment No. 1).

    2.22. The established full service life is 5 years.

    2.23. The shelf life of granite slabs is 2 years, cast iron slabs of classes 0 and 00 are 1.5 years, slabs of class 1 are 2 years, slabs of classes 2 and 3 are 3 years, subject to re-preservation after 2 years.

    3. COMPLETENESS

    3.1. The set of plates should include:

    adjustable supports;

    The slabs are accompanied by a passport in accordance with GOST 2.601-68, including operating instructions.

    4. ACCEPTANCE RULES

    4.1. To verify compliance of slabs with the requirements of this standard, acceptance inspection and periodic testing are carried out.

    4.2. During acceptance inspection, each slab is checked for compliance with the requirements of paragraphs. 2.1 - 2.3, 2.7, 2.8, 2.12 - 2.20, 3.1.

    4.3. Periodic tests are carried out at least once every three years on at least three slabs, from those that have passed acceptance control, for compliance with all the requirements of this standard except paragraphs. 2.21 - 2.23. If during testing it is found that the slabs comply with all the requirements of this standard, then the results of periodic tests are considered positive. (Changed edition, Amendment No. 1).

    5. CONTROL METHODS

    5.1. Verification of slabs - according to GOST 8.210-76.

    5.2. The impact of environmental climatic factors during transportation is checked on a typical representative during periodic tests in climatic chambers. Tests are carried out after holding the slabs for two hours in each mode in climatic chambers at temperatures minus (50 +/- 3) and plus (50 +/- 3) °C and at relative humidity (95 +/- 3)%. After testing, deviations from flatness should not exceed the values ​​​​according to clause 2.2.

    5.3. The impact of shaking during transportation is checked on a typical representative during periodic testing. Tests are carried out when transporting packaged slabs on a truck while driving along a dirt road for a distance of 250 km at a speed of 20 - 40 km/h. After testing, deviations from flatness should not exceed the values ​​​​specified in clause 2.2. (Modified edition, Rev. N 1).

    5.4. Indicators according to paragraphs. 2.21 - 2.23 are confirmed during periodic tests based on the results of controlled operation of at least 10 slabs. The results of the controlled operation analysis are considered positive if:

    1) all controlled slabs comply with the requirements of clause 2.2 after storage: granite slabs for at least 2 years, cast iron slabs of accuracy classes 0 and 00 for at least 1.5 years, slabs of accuracy class 1 for at least 2 years and slabs of accuracy classes 2 and 3 at least 3 years (clause 2.23);

    2) the average value of the total service life of the slabs - at least 10 years (clause 2.21);

    3) all controlled slabs will not reach the limit state within 5 years (clause 2.22). (Changed edition, Amendment No. 1).

    6. LABELING, PACKAGING, TRANSPORTATION AND STORAGE

    6.1. The following must be marked on the side of each slab or on the attached plate:

    manufacturer's trademark;

    6.8. Boxes with packed slabs must be installed so that they cannot be moved.

    6.9. It is allowed to transport slabs in containers without packaging them in transport containers.

    6.10. During transportation, the slabs must withstand shaking without damage with an acceleration of 30 m/s2 at a blow frequency of 80 to 120 per minute, a temperature difference from minus 50 to plus 50 ° C, relative humidity up to 98% at a temperature of 35 ° C. (Modified edition, Change No. 1).

    6.11. The slabs must be stored in dry, heated rooms at air temperatures from plus 5 to plus 40 ° C and relative humidity up to 80%. The air in the room should not contain admixtures of aggressive gases.

    7. MANUFACTURER WARRANTY

    7.1. The manufacturer guarantees that the slabs comply with the requirements of this standard subject to the rules of storage, transportation and operation. (Changed edition, Amendment No. 1).

    7.2. The warranty period is 12 months from the date of commissioning for cast iron slabs and 18 months for granite slabs.

    MI 2007-89

    5. The validity period was lifted according to Protocol N 7-95 of the Interstate Council for Standardization, Metrology and Certification (IUS 11-95)

    6. EDITION (August 2003) with Amendment No. 1, approved in December 1988 (IUS 3-89)


    This standard applies to calibration and marking slabs made of cast iron and hard stone (granite slabs) with dimensions up to 2500x1600 mm.

    1. MAIN PARAMETERS AND DIMENSIONS

    1.1. The slabs must be manufactured in the following designs:

    cast iron: 1 - with manual scraping of working surfaces;

    2 - with mechanically processed working surfaces;

    granite: 3 - slabs without side grips, with standardized tolerances for the perpendicularity of the side surfaces to the working surface and the mutual perpendicularity of the side surfaces;

    4 - slabs with two side grips and a normalized tolerance for the perpendicularity of the two side surfaces to the working surface;

    5 - slabs with four side grips and a normalized tolerance for the perpendicularity of the side surfaces to the working one and the mutual perpendicularity of the side surfaces of one of the corners of the slab. Slabs with dimensions of 1600x1000 mm or more must have standardized tolerances for the straightness of the side surfaces according to the 5th degree of accuracy GOST 24643.

    Notes:

    1. On the side surfaces of slabs of the 5th design with dimensions of 1600x1000 mm or more, digitized marks must be applied every 100 mm.

    2. Plates of execution 4-5 are manufactured according to the customer’s order.

    1.2. The main dimensions and accuracy classes of the slabs must correspond to those indicated in Table 1.

    Table 1

    Slab dimensions, mm

    Performances

    Accuracy classes

    An example of a designation for a slab of execution 1, 0 accuracy class, dimensions 1000x630 mm:

    Plate 1-0-1000630 GOST 10905-86

    the same, slabs of execution 3.00 accuracy class, dimensions 630x400 mm:

    Plate 3-00-630400 GOST 10905-86

    2. TECHNICAL REQUIREMENTS

    2.1. Plates must be manufactured in accordance with the requirements of this standard according to working drawings approved in the prescribed manner.

    2.2. The flatness tolerance of the working surfaces of the slabs should not exceed the values ​​indicated in Table 2 at a temperature of (20±3)°C for slabs of accuracy class 000; 00; (20±4)°С for slabs of accuracy class 0 and 1 and (20±6)°С for slabs of accuracy class 2 and 3.

    table 2

    Slab dimensions, mm

    Flatness tolerance for accuracy classes, µm

    Notes:

    1. Slabs with dimensions of 2500x1600 mm and slabs of accuracy class 3 must be manufactured according to the customer’s order.

    2. Plates of accuracy class 000; 00 sizes over 400x400 mm must be manufactured according to the customer's order.


    (Changed edition, Amendment No. 1).

    2.3. The scraped slabs must have a number of spots in a square with a side of 25 mm of at least:

    25 - for class 0 slabs; 00;

    20 - for class 1 slabs.

    The location of the spots should be uniform over the entire working surface of the slab. The difference in the number of spots in any two squares with a side of 25 mm should be no more than five.

    2.4. The flatness tolerance and number of spots for cast iron slabs are not established at a distance of up to 5 mm from the edges of slabs measuring 630x400 mm and at least 10 mm from the edges of slabs measuring over 630x400 mm, granite slabs at a distance of 10 mm from the edges of slabs measuring 630x400 mm and up to 20 mm from the edges of slabs measuring over 630x400 mm.

    2.5. The maximum deflection of slabs of execution 1 and 2 under the action of a concentrated load on the load application area equal to 1/5x 1/5 ( - length, - width of the slab) anywhere on the working surface of the slab should not exceed the values ​​​​specified in Table 3.

    Table 3

    Slab dimensions, mm

    Maximum deflection, µm

    2.6. The greatest deflection of slabs of design 3-5 under the action of a concentrated load on the area of ​​application of the load equal to 1/5x 1/5 anywhere on the working surface should not exceed the values ​​​​specified in Table 4.

    Table 4

    Slab dimensions, mm

    Maximum deflection, µm

    2.7. The tolerance for perpendicularity of the side surfaces to the working surface and the side surfaces of cast iron and granite slabs to each other should not exceed the 12th degree of accuracy according to GOST 24643.

    The perpendicularity tolerance of the side surfaces to the working surface and the side surfaces of granite slabs of execution 4 and 5 to each other should not exceed the 7th degree of accuracy according to GOST 24643.

    2.8. According to the consumer's order, the working surfaces of cast iron slabs must be divided into squares and rectangles by longitudinal and transverse marks.

    At the customer's request, granite slabs can be manufactured with grooves in accordance with GOST 1574 and threaded holes.

    2.9. Plates of versions 1 and 2 must be made of cast iron with physical and mechanical properties not lower than those of grade SCh 18 according to GOST 1412.

    2.10. The hardness of the working surface of cast iron plates should be 170-229 HB according to GOST 9012. The difference in hardness in any area of ​​the surface of one slab should not exceed 10 HB for slabs with dimensions of 630x400 mm or less, 15 HB for slabs with dimensions over 630x400 mm.

    2.11. Granite slabs must be made from diabase, gabbro and various types of granites having a compressive strength of at least 264.9 MPa. The material must have a homogeneous structure. The color of each slab must be uniform.

    Heterogeneity in the structure and color of the slabs is allowed, which does not affect performance.

    2.12. The surfaces of granite slabs should be free of cracks, potholes and other defects that spoil the appearance and affect the performance of the slabs.

    Correction of defects on the working surface of the slab is not allowed.

    2.13. The roughness of the working surfaces of mechanically processed cast iron (version 2) and granite slabs according to GOST 2789 must correspond to that indicated in Table 5.

    Table 5

    Slab dimensions, mm

    Roughness parameter of working surfaces, microns, slabs of accuracy classes

    From 250x250
    up to 630x400

    From 1000x630
    up to 2500x1600

    (Changed edition, Amendment No. 1).

    2.14. The roughness of the side surfaces is no more than 5 microns for cast iron slabs, and 2.5 microns for granite slabs.

    2.15. Untreated surfaces of cast iron slabs must be cleaned and painted.

    2.16. Cast iron slabs measuring 630x400 mm or less must have three support points, and slabs measuring over 630x400 mm must have at least five support points.

    The supports of cast iron slabs measuring 1000x630 mm or more must be adjustable.

    At the customer's request, supports for cast iron slabs measuring 630x400 mm or less must be adjustable. For cast iron slabs with dimensions over 630x400 mm, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three main support points.

    2.17. Granite slabs measuring 630x400 mm or less must have three support points, and slabs measuring over 630x400 mm must have at least five support points.

    The supports of granite slabs measuring 630x400 mm or more must be adjustable.

    At the customer's request, supports for granite slabs measuring 400x400 mm or less must be adjustable. For granite slabs measuring 1000x630 mm or more, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three support points.

    2.18. All sizes of slabs must be provided with handles, brackets or notches.

    2.19. The surfaces of cast iron slabs should be free of cracks, cavities, foreign inclusions and other defects that reduce quality. The material for sealing sinks must be homogeneous with the material of the slab. The hardness at the site of the sealed sink should not be greater than the hardness of the slab material around the sink.

    2.20. For cast iron slabs, internal stresses must be relieved. The plates must be demagnetized.

    2.21. The total average service life is 10 years.

    The criterion for the limiting state of the slabs is the failure to comply with the requirements of paragraphs 2.5 and 2.6 in terms of the greatest deflection at any place under the action of a concentrated load.

    (Changed edition, Amendment No. 1).

    2.22. The established full service life is 5 years.

    2.23. The shelf life of granite slabs is 2 years, cast iron slabs of classes 0 and 00 are 1.5 years, slabs of class 1 are 2 years, slabs of class 2 and 3 are 3 years, subject to re-preservation after 2 years.

    3. COMPLETENESS

    3.1. The set of plates should include:

    pens;

    adjustable supports;

    lid.

    The slabs are accompanied by a passport in accordance with GOST 2.601, which includes operating instructions.

    4. ACCEPTANCE RULES

    4.1. To verify compliance of slabs with the requirements of this standard, acceptance inspection and periodic testing are carried out.

    4.2. During acceptance inspection, each slab is checked for compliance with the requirements of clauses 2.1-2.3, 2.7, 2.8, 2.12-2.20, 3.1.

    4.3. Periodic tests are carried out at least once every three years on at least three slabs from those that have passed acceptance control, for compliance with all the requirements of this standard except clauses 2.21-2.23.

    If during testing it is found that the slabs comply with all the requirements of this standard, then the results of periodic tests are considered positive.

    (Changed edition, Amendment No. 1).

    5. CONTROL METHODS

    5.1. Verification of slabs - according to MI 2007.

    5.2. The impact of environmental climatic factors during transportation is checked on a typical representative during periodic tests in climatic chambers. Tests are carried out after holding the slabs for two hours in each mode in climatic chambers at temperatures minus (50±3) and plus (50±3)°C and at relative humidity (95±3)%. After testing, deviations from flatness should not exceed the values ​​​​according to clause 2.2.

    5.3. The impact of shaking during transportation is checked on a typical representative during periodic testing. Tests are carried out when transporting packaged slabs on a truck while driving along a dirt road over a distance of 250 km at a speed of 20-40 km/h.

    After testing, deviations from flatness should not exceed the values ​​​​specified in clause 2.2.

    (Changed edition. Amendment No. 1).

    5.4. Indicators according to paragraphs 2.21-2.23 are confirmed during periodic tests based on the results of controlled operation of at least 10 slabs. The results of the controlled operation analysis are considered positive if:

    1) all controlled slabs comply with the requirements of clause 2.2 after storage: granite slabs for at least 2 years, cast iron slabs of accuracy classes 0 and 00 for at least 1.5 years, slabs of accuracy class 1 for at least 2 years and slabs of accuracy classes 2 and 3 at least 3 years (clause 2.23);

    2) the average value of the total service life of the slabs is at least 10 years (clause 2.21);

    3) all controlled slabs will not reach the limit state within 5 years (clause 2.22).

    (Introduced additionally, Amendment No. 1).

    6. LABELING, PACKAGING, TRANSPORTATION AND STORAGE

    6.1. The following must be marked on the side of each slab or on the attached plate:

    manufacturer's trademark;

    accuracy class;

    year of issue;

    number according to the manufacturer's numbering system;

    designation of this standard.

    Markings must be clean, clear and even.

    6.2. Cast iron slabs must be preserved in accordance with GOST 9.014.

    6.3. The preservation period is at least 2 years.

    6.4. The passports for slabs certified to the highest quality category must bear an image of the state Quality Mark.

    6.8. Boxes with packed slabs must be installed so that they cannot be moved.

    6.9. It is allowed to transport slabs in containers without packaging them in transport containers.

    6.10. During transportation, the slabs must withstand shaking without damage with an acceleration of 30 m/s at a blow frequency of 80 to 120 per minute, a temperature difference from minus 50 to plus 50°C, and a relative humidity of up to 98% at a temperature of 35°C.

    (Changed edition, Amendment No. 1).

    6.11. The slabs must be stored in dry, heated rooms at air temperatures from plus 5 to plus 40 ° C and relative humidity up to 80%.

    The air in the room should not contain admixtures of aggressive gases.

    7. MANUFACTURER WARRANTY

    7.1. The manufacturer guarantees that the slabs comply with the requirements of this standard subject to the rules of storage, transportation and operation.

    (Changed edition, Amendment No. 1).

    7.2. The warranty period is 12 months from the date of commissioning of cast iron slabs and 18 months for granite slabs.



    Electronic document text
    prepared by Kodeks JSC and verified against:
    official publication
    M.: IPK Standards Publishing House, 2003

    The boards are designed for flatness control using the “spot on paint” method and for precise marking work. They are used as supporting and mounting surfaces when assembling various machines and units.

    The plates are made of cast iron and are divided into:

    1. with manual scraping of working surfaces;
    2. with mechanically processed working surfaces. The slabs are produced with a scraped, polished surface.

    Control and measuring instruments (instruments) are equipment without which it is impossible to imagine modern production today. Measurements are required at every production stage and in a wide variety of industrial applications. That’s why the measuring instruments are so diverse, including calibration and marking plates (cast iron) GOST 10905-86, micrometers, mikators, calibration and measuring rulers, pedometers, inclinometers, thickness gauges, hardness gauges, microscopes, calipers, etc.

    Buy Calibration and marking plates (cast iron) GOST 10905-86 with delivery throughout Russia

    On the M-Service LLC website you can quickly order a measuring tool online. Add the product to your cart, place your order and receive an invoice in a few seconds. Wherever your company is located - in Chelyabinsk, Yekaterinburg, Moscow, St. Petersburg, Khabarovsk, Crimea and any other region of Russia - we will deliver your order to you by a transport company without unnecessary hassle. Delivery to the terminal is free.


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    INTERSTATE STANDARD


    TECHNICAL CONDITIONS

    Official publication

    IPC PUBLISHING HOUSE OF STANDARDS Moscow

    INTERSTATE STANDARD

    TESTING AND MARKING PLATES

    Specifications

    Surface plates and face-plates. Specifications

    MKS 17.040.30 OKP 39 3550, 39 3580

    Date of introduction 01/01/87

    This standard applies to calibration and marking slabs made of cast iron and hard stone (granite slabs) with dimensions up to 2500 x 1600 mm.

    1. MAIN PARAMETERS AND DIMENSIONS

    1.1. The slabs must be manufactured in the following designs:

    cast iron: 1 - with manual scraping of working surfaces;

    2 - with mechanically processed working surfaces;

    granite: 3 - slabs without side grips, with standardized tolerances for the perpendicularity of the side surfaces to the working surface and the mutual perpendicularity of the side surfaces;

    4 - slabs with two side grips and a normalized tolerance for the perpendicularity of the two side surfaces to the working surface;

    5 - slabs with four side grips and a normalized tolerance for the perpendicularity of the side surfaces to the working one and the mutual perpendicularity of the side surfaces of one of the corners of the slab. Slabs measuring 1600 x 1000 mm or more must have standardized tolerances for the straightness of the side surfaces according to the 5th degree of accuracy GOST 24643.

    Notes:

    1. On the side surfaces of slabs of the 5th design with dimensions of 1600 x 1000 mm or more, digitized marks must be applied every 100 mm.

    2. Plates of execution 4-5 are manufactured according to the customer’s order.

    1.2. The main dimensions and accuracy classes of the slabs must correspond to those indicated in the table. 1.

    Table 1

    Slab dimensions, mm

    Performances

    Accuracy classes

    Official publication

    Reproduction is prohibited

    © Standards Publishing House, 1986

    © IPC Standards Publishing House, 2003

    Continuation of the table. 1

    Slab dimensions, mm

    Performances

    Accuracy classes

    An example of a designation for a slab of execution 1, 0 accuracy class, dimensions 1000 x 630 mm:

    The tolerance of perpendicularity of the side surfaces to the working surface and the side surfaces of granite slabs of execution 4 and 5 to each other should not exceed the 7th degree of accuracy according to GOST 24643.

    2.8. According to the consumer's order, the working surfaces of cast iron slabs must be divided into squares and rectangles by longitudinal and transverse marks.

    At the customer's request, granite slabs can be manufactured with grooves according to GOST 1574 and threaded holes.

    2.9. Plates of versions 1 and 2 must be made of cast iron with physical and mechanical properties not lower than those of grade SCh 18 according to GOST 1412.

    2.10. The hardness of the working surface of cast iron plates should be 170-229 HB GOST 9012. The difference in hardness on any surface area of ​​one slab should not exceed 10 HB for slabs measuring 630 x 400 mm or less, 15 HB for slabs measuring over 630 x 400 mm.

    2.11. Granite slabs must be made from diabase, gabbro and various types of granites having a compressive strength of at least 264.9 MPa. The material must have a homogeneous structure. The color of each slab must be uniform.

    Heterogeneity in the structure and color of the slabs is allowed, which does not affect performance.

    GOST 10905-86 S. 4

    2.12. The surfaces of granite slabs should be free of cracks, potholes and other defects that spoil the appearance and affect the performance of the slabs.

    Correction of defects on the working surface of the slab is not allowed.

    2.13. Roughness of working surfaces of mechanically processed cast iron (version 2) and granite slabs according to GOST 2789 must correspond to that indicated in the table. 5.

    Table 5

    Slab dimensions, mm

    Roughness parameter Ra of working surfaces, microns, slabs of accuracy classes

    From 250 x 250 to 630 x 400

    From 1000 x 630 to 2500 x 1600

    2.14. Roughness of the side surfaces - no more than Ra for cast iron slabs< 5 мкм, у гранитных Ra <2,5 мкм.

    2.15. Untreated surfaces of cast iron slabs must be cleaned and painted.

    2.16. Cast iron slabs measuring 630 x 400 mm or less must have three support points, and slabs measuring over 630 x 400 mm must have at least five support points.

    The supports of cast iron slabs measuring 1000 x 630 mm or more must be adjustable.

    At the customer's request, supports for cast iron slabs measuring 630 x 400 mm or less must be adjustable. For cast iron slabs with dimensions over 630 x 400 mm, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three main support points.

    2.17. Granite slabs measuring 630 x 400 mm or less must have three support points, and slabs measuring over 630 x 400 mm must have at least five support points.

    The supports of granite slabs measuring 630 x 400 mm or more must be adjustable.

    At the customer's request, supports for granite slabs measuring 400 x 400 mm or less must be adjustable. For granite slabs measuring 1000 x 630 mm or more, the arrangement of the supports should make it possible to install the slabs in a free (unloaded) state on three support points.

    2.18. All sizes of slabs must be provided with handles, brackets or notches.

    2.19. The surfaces of cast iron slabs should be free of cracks, cavities, foreign inclusions and other defects that reduce quality. The material for sealing sinks must be homogeneous with the material of the slab. The hardness at the site of the sealed sink should not be greater than the hardness of the slab material around the sink.

    2.20. For cast iron slabs, internal stresses must be relieved. The plates must be demagnetized.

    2.21. The total average service life is 10 years.

    The criterion for the limiting state of slabs is failure to comply with the requirements of paragraphs. 2.5 and 2.6 in the part of the greatest deflection in any place under the action of a concentrated load.

    (Changed edition, Amendment No. 1).

    2.22. The established full service life is 5 years.

    2.23. The shelf life of granite slabs is 2 years, cast iron slabs of classes 0 and 00 are 1.5 years, slabs of class 1-2 years, slabs of class 2 and 3 are 3 years, subject to re-preservation after 2 years.

    3. COMPLETENESS

    3.1. The set of plates should include:

    adjustable supports;

    The slabs are accompanied by a passport GOST 2.601, including operating instructions.

    4. ACCEPTANCE RULES

    4.1. To verify compliance of slabs with the requirements of this standard, acceptance inspection and periodic testing are carried out.

    4.2. During acceptance inspection, each slab is checked for compliance with the requirements of paragraphs. 2.1-2.3, 2.7, 2.8, 2.12-2.20, 3.1.

    4.3. Periodic tests are carried out at least once every three years on at least three slabs, from those that have passed acceptance control, for compliance with all the requirements of this standard except paragraphs. 2.21-2.23.

    If during testing it is found that the slabs comply with all the requirements of this standard, then the results of periodic tests are considered positive.

    (Changed edition, Amendment No. 1).

    5. CONTROL METHODS

    5.1. Verification of slabs - according to MI 2007.

    5.2. The impact of environmental climatic factors during transportation is checked on a typical representative during periodic tests in climatic chambers. Tests are carried out after holding the slabs for two hours in each mode in climatic chambers at temperatures minus (50±3) and plus (50+3) °C and at relative humidity (95+3)%. After testing, deviations from flatness should not exceed the values ​​​​according to clause 2.2.

    5.3. The impact of shaking during transportation is checked on a typical representative during periodic testing. Tests are carried out when transporting packaged slabs on a truck while driving along a dirt road over a distance of 250 km at a speed of 20-40 km/h.

    After testing, deviations from flatness should not exceed the values ​​​​specified in clause 2.2.

    (Changed edition, Amendment No. 1).

    5.4. Indicators according to paragraphs. 2.21-2.23 are confirmed during periodic tests based on the results of controlled operation of at least 10 slabs. The results of the controlled operation analysis are considered positive if:

    1) all controlled slabs comply with the requirements of clause 2.2 after storage: granite slabs for at least 2 years, cast iron slabs of accuracy classes 0 and 00 for at least 1.5 years, slabs of accuracy class 1 for at least 2 years and slabs of accuracy classes 2 and 3 at least 3 years (clause 2.23);

    2) the average value of the total service life of the slabs is at least 10 years (clause 2.21);

    3) all controlled slabs will not reach the limit state within 5 years (clause 2.22).

    (Introduced additionally, Amendment No. 1).

    6. LABELING, PACKAGING, TRANSPORTATION AND STORAGE

    6.1. The following must be marked on the side of each slab or on the attached plate:

    manufacturer's trademark;

    accuracy class;

    year of issue;

    number according to the manufacturer's numbering system;

    designation of this standard.

    Markings must be clean, clear and even.

    6.2. Cast iron slabs must be preserved according to GOST 9.014.

    6.3. The preservation period is at least 2 years.

    6.4. The passports for slabs certified to the highest quality category must bear an image of the state Quality Mark.

    6.5. Before packaging, the working surfaces of the slabs must be covered with lids or shields and packed in wooden boxes according to GOST 2991(for cargo weighing up to 200 kg) or by GOST 10198(for cargo weighing over 200 kg), lined with waterproof material. The ends of the box should be covered with steel packing tape along GOST 3560.

    6.6. Marking of transport containers - by GOST 14192.

    6.7. Boxes with slabs can be transported by any type of transport in covered vehicles.

    6.8. Boxes with packed slabs must be installed so that they cannot be moved.

    6.9. It is allowed to transport slabs in containers without packing them in transport

    6.10. During transportation, the slabs must withstand shaking without damage with an acceleration of 30 m/s 2 at a blow frequency of 80 to 120 per minute, a temperature difference from minus 50 to plus 50 ° C, and a relative humidity of up to 98% at a temperature of 35 ° C.

    (Changed edition, Amendment No. 1).

    6.11. The slabs must be stored in dry, heated rooms at air temperatures from plus 5 to plus 40 ° C and relative humidity up to 80%.

    The air in the room should not contain admixtures of aggressive gases.

    7. MANUFACTURER WARRANTY

    7.1. The manufacturer guarantees that the slabs comply with the requirements of this standard subject to the rules of storage, transportation and operation.

    (Changed edition, Amendment No. 1).

    7.2. The warranty period is 12 months from the date of commissioning of cast iron slabs and 18 months for granite slabs.

    INFORMATION DATA

    1. DEVELOPED AND INTRODUCED by the Ministry of Machine Tool and Tool Industry

    2. APPROVED AND ENTERED INTO EFFECT by Resolution of the USSR State Committee on Standards dated January 27, 1986 No. 189

    4. REFERENCE REGULATIVE AND TECHNICAL DOCUMENTS

    5. The validity period was lifted according to Protocol No. 7-95 of the Interstate Council for Standardization, Metrology and Certification (NUS 11-95)

    6. EDITION (August 2003) with Change No. 1, approved in December 1988 (NUS 3-89)

    Editor M.I. Maksimova Technical editor N.S. Grishanova Proofreader V.I. Kanurkina Computer layout I.A. Naleiktoy

    Ed. persons No. 02354 dated July 14, 2000. Delivered for recruitment on 08/11/2003. Signed for publication on September 18, 2003. Uel. oven l. 0.93. Academic ed. 0.75.

    Circulation 108 copies. From 12021. Zak. 815.

    IPC Standards Publishing House, 107076 Moscow, Kolodezny lane, 14. http://www.standards.ru e-mail: [email protected] Typed in the Publishing House on a PC Branch of the IPK Standards Publishing House - type. "Moscow Printer", 105062 Moscow, Lyalin lane, 6.