HINGES FOR WINDOW AND DOOR UNITS

Specifications

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION FOR STANDARDIZATION, TECHNICAL REGULATION AND CERTIFICATION IN CONSTRUCTION (MNTKS)

Preface

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92* “Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions"

Standard information

1 DEVELOPED by the institution “Certification Center for Window and Door Equipment” with the participation of the Federal State Unitary Enterprise “Central Design and Technological Bureau” of the Gosstroy of Russia, the company “ Fiskars ", Finland and the company " Dr. Hahn ", Germany, JSC "TBM"

2 INTRODUCED by the Technical Committee for Standardization TK465 “Construction”

3 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (MNTKS) (Minutes No. 28 of October 13, 2005)

4 By Order of the Federal Agency for Technical Regulation and Metrology dated April 24, 2006 No. 76-st, the interstate standard GOST 5088-2005 was put into effect as the national standard of the Russian Federation on January 1, 2007.

INTERSTATE STANDARD

dateintroduction - 2007-01-01

1 area of ​​use

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door units made of various materials.

The standard does not apply to hinges installed on window and door units for special purposes, in terms of additional requirements for fire safety and burglary resistance.

2 Normative references

This standard uses references to the following standards:

The shape of the cards for mortise and overhead hinges is established in the working drawings for a specific type of hinge.

5.2.2 The ovality of the axes (semi-axes) in the places of movable connections with the loop cards should be no more than 0.1, and the ovality of the loop card tubes - 0.3 mm.

5.2.3 The gap between the axle or axle shaft and the loop tube at the movable joints must be no less than 0.1 and no more than 0.5 mm.

5.2.4 The deviation from the perpendicularity of the supporting surfaces of the axes of hinges of types PN1 - PN4 and PV1 relative to the axes of rotation should be no more than 0.25 mm.

5.2.5 The gap between the tube and the plane of the loop card is no more than 0.5 mm.

5.2.6 Longitudinal and transverse play in hinge hinges of types PN8 and PN9 should be no more than 0.3 mm.

5.2.7 The gap between the plane of the loop card and its curved end (tube) should be no more than 0.5 mm for a loop card thickness of up to 2.2 mm and 1.0 mm for a thickness of more than 2.2 mm.

5.3 Design requirements

5.3.1 The design of the hinges must be strong and reliable and provide the possibility of their repair and replacement.

5.3.2 In the designs of overhead hinges, it is recommended to provide adjusting screws for their adjustment in different planes.

In this case, the design of steel adjustable hinges must ensure adjustment of the hinge ± 2 mm in the horizontal and vertical planes; for the design of hinges made of aluminum profiles - ± 5 mm.

The adjusting screws must be located in places accessible for adjustment.

5.3.3 The design of the hinges must ensure reliable fastening to the sashes (leaves) and frames. The location and dimensions of the holes for installing hinges are indicated in the working drawings for specific types of window (door) units.

An example of calculation and selection of the type of screw-in hinges for a wooden window block is given in.

5.3.4 The rotation of overhead cards, mortise hinges and screw-in hinge rods must be without jamming around the axles and axle shafts.

To ensure rotation without jamming of the cards around the axes and semi-axes of the hinges, it is recommended to use bearings.

5.3.5 The half-hinges are attached to the sash (leaf) and frame through structural holes, fastening plates or by welding.

5.3.6 To increase the safety and security properties of door blocks, additional anti-removal elements ( ) may be provided in the hinge card.

5.3.7 Overhead hinges intended for installation on glass elements of door blocks must be installed through gaskets that prevent the possibility of contact between the metal parts of the hinges and the glass.

5.3.8 The metric threads on the screw-in hinge rods must be complete, without dents or thread breaks, and meet the requirements GOST 24705.

5.3.9 The design of hinges of types PN8 and PN9 must provide for the possibility of adjusting the closing force of the door block, while the opening force of the door block must be no less than 2 and no more than 4 kgf at a distance of 700 mm from the hinge axis.

5.3.10 The head of the axle or semi-axle of the hinges must have a spherical shape or a truncated cone shape.

The chamfer at the end of the hinge axis of types PN1 - PN4, PN6 - PN9 and PVv1 - PVv3 should be (2 - 3) × 30°.

5.3.11 Hinges of types PN7, PV2 - PV4 are equipped with cotter pins 2× 16 by GOST 397or quick-release thrust washers 5 - 080 GOST 11648.

5.3.12 Hinges of types PN1 - PN4, PN6 and PV1 are made right and left (right hinges are shown on , , , , , ).

5.3.13 Connections of hinge cards with axles and semi-axles in overhead hinges of type PN7 and mortise hinge of type PV1 must be permanent.

5.3.14 The connection of hinge parts may be made by resistance welding according toGOST 15878. Welded seams must be cleaned and must not have unwelded areas or burns. Another type of connection of loop parts is allowed to ensure its strength.

5.3.15 Requirements for hinge designs intended for installation on window units with tilt-and-turn, tilt-and-turn devices - according toGOST 30777.

5.4 Reliability and load resistance requirements

5.4.1 When tested for failure-free operation, the hinges must withstand the number of “opening-closing” cycles in accordance with Table 2.

table 2

5.4.2 The connection of rods with bushings or staples in screw-in hinges must withstand a pullout force of at least 800 N.

5.4.3 Resistance to static and dynamic loads of hinges is determined in finished window (door) units, taking into account their design and material, as well as the fasteners used.

5.5 Requirements for materials and components

5.5.1 For the manufacture of hinges, the following materials should be used: steel, brass, plastic and a special aluminum profile in accordance with the current regulatory documentation.

Gaskets used in hinges for tempered glass door blocks must be made of weather-freeze-resistant elastic polymer materials.

5.5.2 Materials and components used for the manufacture of hinges must be resistant to climatic influences.

Polymer and synthetic materials must have a sanitary and epidemiological certificate issued in the prescribed manner.

5.5.3 Hinge parts made of non-corrosion-resistant materials must have a protective, protective and decorative anti-corrosion coating. Requirements for coatings and corrosion resistance - according toGOST 538.

5.5.4 Hinges to sashes (leaves) and frames are secured with screws, screws, self-tapping screws (screws) with anti-corrosion coating or welding. Hinges made of aluminum profiles are secured with screws screwed into special embedded elements.

5.5.5 Welded joints of hinges must be strong and meet the following requirements (visually controlled):

The metal of the weld and boundary zone should not have cracks. The craters of the seams in the places where the welding stops (ends) must be digested (welded);

The surface of the seams should be smooth or evenly scaly without sharp transitions to the base metal;

The seams must be tight along the entire length and have no burns, narrowings, overlays, lack of penetration, slag inclusions, etc.

The tensile strength of the metal of the welded joint of the loops must not be lower than the requirements for the base metal.

5.6 Completeness

5.6.1 Hinges must be supplied complete in accordance withGOST 538. The delivery set must include a full set of elements necessary for installing and operating hinges on a window or door unit.

Each batch of loops, as well as when selling loops through a retail chain, must be accompanied by a label in accordance with GOST 2.601. One copy of the installation and maintenance instructions must be included in each hinged drawer.

5.6.2 By agreement with the customer, it is possible to supply hinges without fasteners.

5.7 Labeling and packaging

5.7.1 Marking of loops - according toGOST 538.

The letters P or L are applied to the loops - for right and left loops; the designation is not applied to universal loops.

5.7.2 Requirements for packing loops - according toGOST 538.

Additional packaging requirements, if necessary, may be established in the supply agreement.

6 Acceptance rules

6.1 Acceptance of loops is carried out in accordance with the requirements of this standard andGOST 538.

Loops are accepted in batches. When accepting loops at a manufacturing plant, a batch is considered to be the number of loops of the same name, manufactured within one shift and issued with one quality document. A batch is also considered to be the number of hinges of the same design, manufactured according to one order.

6.2 The quality of hinges for compliance with the requirements of this standard is confirmed by:

Incoming inspection of materials and components;

Operational production control;

Acceptance control of finished loops;

Periodic and certification tests;

Type tests;

Qualification tests.

6.3 The procedure for conducting incoming and operational production control at workplaces is established in the technological documentation for the hinges.

6.4 Acceptance quality control of finished products and periodic tests are carried out in accordance with Table 3. Control plan and procedure for acceptance control - according toGOST 538.

Table 3

Dimensions in millimeters

Figure B.8 - Example of overhead loop type PN5

Dimensions in millimeters

Figure B.12 - Example of an overhead hinge type PN8

Figure B.13 - Example of an overhead loop size PN-115

*For door blocks with a leaf thickness of 52 mm.

Figure B.14 - Example of an overhead hinge type PN9

Dimensions in millimeters

Figure B.16 - Example of a PV2 type mortise hinge

*For window units with triple glazing; pins - 4 pcs; The length of the pins is indicated when ordering.

Figure B.17 - Example of a PVZ type mortise hinge 30

22,5

PN4–75

27,5

2,0 - 2,5

PN4-90

Figure B.18 - Example of a PV4 mortise hinge

Figure B.19 - Example of a mortise hinge size PV4-10 0

Figure B.20 - Example of a screw-in loop type PVv1

Figure B.21 - Example of a screw-in loop type PVv3

Figure B.22 - Example of a screw-in loop type PVv3

Figure B.23 - Example of an overhead hinge made of an aluminum profile for window and door blocks made of aluminum alloys and polyvinyl chloride profiles with a maximum weight of 80 kg

Figure B.24 - Example of an overhead hinge made of an aluminum profile for door blocks made of aluminum alloys and polyvinyl chloride profiles

Figure B.25 - Example of an overhead hinge made of an aluminum profile for door blocks made of aluminum alloys and polyvinyl chloride profiles

Figure B.26 - Example of a set of axleless ball hinges for metal doors

Figure B.27 - Example of a combined hinge for a door block with a tempered glass leaf

Appendix B
(informative)
An example of calculation and selection of the type of screw-in hinges for a wooden window block

Figure B.1 - Scheme for determining the loads acting on screw-in
hinges in a wooden window block, when the sash is loaded flat

The maximum specified loads acting on the hinges are calculated using the formulas:

; (1)

(2)

Where R pr- maximum external concentrated load acting in the plane of the sash;

R g - horizontal (pull-out) force acting on the loop;

R in - vertical load (shear) acting on the hinge rod;

N- sash height;

IN- sash width;

A - the distance determining the location of the loop in the block;

G- sash mass.

Design loads for a specific loop are calculated using the formulas:

The limiting value of stress that occurs in wood when it is crushed (tensile strength) across the grain;

The limiting value of stress (tensile strength) that occurs in wood when it is crushed along the grain.

The conditions for selecting a loop are: .

When making calculations, it is necessary to take into account not only the weight and overall dimensions of a particular sash (leaf), but also the characteristics of the materials of the window (door) block.

Keywords: hinges, overhead hinges, mortise hinges, screw-in hinges, window blocks, door blocks.

HINGES FOR WINDOWS
AND DOOR BLOCKS

Specifications

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
ON STANDARDIZATION, TECHNICAL REGULATION
AND CERTIFICATIONS IN CONSTRUCTION
(MNTKS)

Preface

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 “Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions"

Standard information

1 DEVELOPED by the institution “Certification Center for Window and Door Equipment” with the participation of the Federal State Unitary Enterprise “Central Design and Technological Bureau” of the Gosstroy of Russia, the company “ Fiskars ", Finland and the company "Dr. Hahn", Germany, JSC "TBM"

2 INTRODUCED by the Technical Committee for StandardizationTK 465 "Construction"

3 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (MNTKS) (Protocol No. 28 dated October 13, 2005)

4 By Order of the Federal Agency for Technical Regulation and Metrology dated April 24, 2006 No. 76-st, interstate standard GOST 5088-2005 came into force as a national standard of the Russian Federation on January 1, 2007.

6 REPUBLICATION. April 2007

Information on the entry into force (termination) of this standard is published in the “National Standards” index.

Information about changes to this standard is published in the “National Standards” index, and the text of the changes - V information signs “National Standards”. In case of revision or cancellation of this standard, the relevant information will be published in the information index “National Standards”

INTERSTATE STANDARD

HINGES FOR WINDOW AND DOOR UNITS

Specifications

Hinges for windows and doors.
Specifications

Date of introduction - 200 7- 01 - 01

1 area of ​​use

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door units made of various materials.

The standard does not apply to hinges installed on window and door units for special purposes, in terms of additional requirements for fire safety and burglary resistance.

2 Normative references

This standard uses references to the following standards:

4.3 Symbols of types of loops and the recommended area of ​​their application are given in the table. Examples of hinges and their components are given in the appendix.

Table 1

Set up the following loop symbol structure:

Example of a symboloverhead loops type PN1, height 110 mm, right:

PN1-110-P GOST 5088-2005

The same, mortise type PV4, height 90 mm, universal, execution 1:

PV4-90-1 GOST 5088-2005

It is allowed to include alphabetic and digital designations in the designation of loops in accordance with the design documentation (hereinafter referred to as the design documentation) for the loops.

For export-import deliveries, it is allowed to use loop designations accepted by the supplier and specified in the agreement (contract).

5 Technical requirements

5.1 General provisions

Maximum deviations of mating and non-mating dimensions are in accordance with GOST 538.

The shape of the mortise and overhead hinge cards is set inworking drawings for a specific type of loop.

5.2.2 The ovality of the axes (semi-axes) in the places of movable connections with the loop cards should be no more than 0.1, and the ovality of the loop card tubes - 0.3 mm.

5.2.3 The gap between the axle or axle shaft and the loop tube at the movable joints must be no less than 0.1 and no more than 0.5 mm.

5.2.4 Deviation from perpendicularity of the supporting surfaces of the axes of hinges of PN types1 - PN4 and PV1 relative to the axes of rotation should be no more than 0.25 mm.

5.2.5 The gap between the tube and the plane of the loop card is no more than 0.5 mm.

5.2.6 Longitudinal and transverse play in hinge hinges of types PN8 and PN9 should be no more than 0.3 mm.

5.2.7 The gap between the plane of the loop card and its curved end (tube) should be no more than 0.5 mm with a thickness of the loop card up to 2.2 mm and1.0 mm - with a thickness of more than 2.2 mm.

5.3 Design requirements

5.3.1 The design of the hinges must be strong and reliable and provide the possibility of their repair and replacement.

5.3.2 In the designs of overhead hinges, it is recommended to provide adjusting screws for their adjustment in different planes.

In this case, the design of steel adjustable hinges must ensure adjustment of the hinge ±2 mm in the horizontal and vertical planes; for the construction of hinges made of aluminum profiles -±5 mm.

The adjusting screws must be located in places accessible for adjustment.

5.3.3 The design of the hinges must ensure reliable fastening to the sashes (leaves) and frames. The location and dimensions of the holes for installing hinges are indicated in the working drawings for specific types of window (door) units.

An example of calculation and selection of the type of screw-in hinges for a wooden window block is given in the Appendix.

To ensure rotation without jamming of cards around the axes and semi-axes of the hinges, it is recommended to use bearings.

5.3.5 The half-hinges are attached to the sash (leaf) and frame through structural holes, fastening plates or by welding.

5.3.6 To increase the safety and security properties of door blocks, additional anti-removal elements may be provided in the hinge card (attachment figure).

5.3.7 Overhead hinges intended for installation on glass elements of door blocks must be installed through gaskets that prevent the possibility of contact between the metal parts of the hinges and the glass.

5.3.8 The metric thread on the screw-in hinge rods must be complete, without dents or thread breaks, and comply with the requirements of GOST 24705.

5.3.9 The design of hinges of types PN8 and PN9 must provide for the possibility of adjusting the closing force of the door block, while the opening force of the door block must be no less than 2 and no more than 4 kgf at a distance of 700 mm from the hinge axis.

5.3.10 The head of the axle or semi-axle of the hinges must have a spherical shape or a truncated cone shape.

Chamfer at the end of the axis of hinges of PN types1 - PN4, PN6 - PN9 and PVv1 - PVv3 should be (2 - 3)´ 30°.

5.3. 11 Hinges of types PN7, PV2 - PV4 are equipped with cotter pins 2´ 16 according to GOST 397 or quick-release thrust washers 5-080 according to GOST 11648.

5.3.12 Hinges of types PN1 - PN4, PN6 and PV1 are made right and left (right hinges are shown in Figures , , , , , Appendix).

5.3. 13 Connections of hinge cards with axles and semi-axles in overhead hinges of type PN7 and mortise hinge of type PV1 must be permanent.

5.3.14 The connection of hinge parts may be made by resistance welding in accordance with GOST 15878. Welded seams must be cleaned and must not have unwelded areas or burns. Another type of connection of loop parts is allowed to ensure its strength.

5.3.15 Requirements for hinge designs intended for installation on window units with tilt-and-turn, rotary and tilt devices - in accordance with GOST 30777.

5.4 Requirements for reliability and load resistance

5.4.1 When tested for failure-free operation, the hinges must withstand the number of “opening-closing” cycles in accordance with the table.

table 2

5.4.2 The connection of rods with bushings or staples in screw-in hinges must withstand a pullout force of at least 800 N.

5.4.3 Resistance to static and dynamic loads of hinges is determined in finished window (door) units, taking into account their design and material, as well as the fasteners used.

5.5 Requirements for materials and components

5.5.1 For the manufacture of hinges, the following materials should be used: steel, brass, plastic and a special aluminum profile in accordance with the current regulatory documentation.

Gaskets used in hinges for tempered glass door blocks must be made of weather-freeze-resistant elastic polymer materials.

5.5.2 Materials and components used for the manufacture of hinges must be resistant to climatic influences.

Polymer and synthetic materials must have a sanitary and epidemiological certificate issued in the prescribed manner.

The metal of the weld and boundary zone should not have cracks. Seam cratersin places where welding stops (ends) it must be digested (welded);

The surface of the seams should be smooth or evenly scaly without sharp transitions to the base metal;

The seams must be tight along the entire length and have no burns, narrowings, overlays, lack of penetration, slag inclusions, etc.

The tensile strength of the metal of the welded joint of the loops must not be lower than the requirements for the base metal.

5.6 Completeness

5.6.1 Hinges must be supplied complete in accordance with GOST 538. The delivery set must include a full set of elements necessary for installing and operating hinges on a window or door unit.

Each batch of loops, as well as when selling loops through a retail chain, must be accompanied by a label in accordance with GOST 2.601. One copy of the installation and maintenance instructions must be included in each box to with loops.

5.6.2 By agreement with the customer, it is possible to supply hinges without fasteners.

5.7 Labeling and packaging

5.7.1 Marking of loops - according to GOST 538.

The letters P or L are applied to the loops - for right and left loops; the designation is not applied to universal loops.

5.7.2 Requirements for packing loops - according to GOST 538.

Additional packaging requirements, if necessary, may be established in the supply agreement.

6 Acceptance rules

6.1 Acceptance of loops is carried out in accordance with the requirements of this standard and GOST 538.

Loops are accepted in batches. When accepting hinges at a manufacturing plant, a batch is considered to be the number of hinges of the same name, manufactured within one shift and issued with one quality document. A batch is also considered to be the number of hinges of the same design, manufactured according to one order.

6.2 The quality of hinges for compliance with the requirements of this standard is confirmed by:

Incoming inspection of materials and components;

Operational production control;

Acceptance control of finished loops;

Periodic and certification tests;

Type tests;

Qualification tests.

6.3 The procedure for conducting incoming and operational production control at workplaces is established in the technological documentation for the hinges.

6.4 Acceptance quality control of finished products and periodic tests are carried out in accordance with the table. Control plan and procedure carrying out acceptance control- according to GOST 538.

Table 3

6.5 Periodic testing of products is carried out once every two years. Tests are carried out on samples that have passed acceptance control.

6.6 Certification tests of products are recommended to be carried out within the scope of periodic tests.

6.7 Type tests of products are carried out after changes are made to the design, materials or manufacturing technology to assess the effectiveness and feasibility of making changes.

The scope of type tests is determined by the nature of the changes made.

Products that have passed acceptance control are subjected to standard tests.

6.8 Qualification tests of products are carried out for all indicators when the product is put into production.

6.9 Certification and periodic tests are carried out in testing centers (laboratories) accredited for the right to conduct tests of these products.

6.10 Each batch of products must be accompanied by a quality document.

6. 11 Acceptance of products by the consumer does not relieve the manufacturer from liability if hidden defects are discovered that lead to a violation of the performance characteristics of the products during the warranty period.

7 Control methods

7.1 Compliance of materials and components with the requirements of regulatory documents is established by comparing the indicators of the accompanying documents with the requirements of the RD for materials and components.

7.2 The dimensions of the loops and maximum deviations are determined with a universal tool, and software methods for monitoring the technological process of manufacturing enterprises are also used.

7.3 The appearance of products, welds, completeness, presence of markings, packaging are checked visually for compliance with the requirements of this standard, design documentation and reference sample.

7.4 The quality of coatings is checked according to GOST 538; adhesion - GOST 15140; corrosion resistance of coatings - GOST 9.308, GOST 9.401.

7.5 The operation of the moving parts of the loop is checked manually, repeating the loop operation cycle at least five times.

7.6 Testing of products for reliability, resistance to static and dynamic loads is carried out on special equipment (stands) according to agreed and approved programs and methods.

After testing, the loops should remain operational.

8 Transportation and storage

8.1 Loops are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.2 During storage and transportation, the hinges are protected from exposure to atmospheric precipitation and protected from mechanical damage.

8.3 Storage conditions for products - according to group 2 GOST 15150.

9 Installation and operating instructions

9.1 The choice of hinge design, the required number for installation on a window (door) block and installation should be carried out in accordance with the recommendations and calculation programs of the manufacturers.

9.2 Installation of hinges should be carried out in accordance with the installation instructions included in the delivery kit.

Installation of products should be done using special templates.

9.3 Lubrication and adjustment of hinges during operation are carried out in accordance with the operating instructions included in the delivery set.

10 Manufacturer's warranty

10.1 The manufacturer guarantees compliance of the hinges with the requirements of this standard, provided that the consumer complies with the rules of transportation, storage, installation, operation, as well as the scope of application established in the regulatory and design documentation.

10.2 The warranty period for hinges is at least 24 months from the date of commissioning of window (door) units or from the date of sale of hinges through a retail chain.

Appendix A

Main parts of hinges

1 - card with handset; 2 - axis; 3 - axle shaft

Figure A.1 - Main details of overhead and mortise hinges

1 - rod; 2 - bushing; 3 - axis; 4 - bracket

Figure A.2 - Main parts of screw-in hinges

Appendix B

Examples of hinges and their components

Standard sizes PN1-70, PN1-85

Standard sizes PN1-110, PN1-130, PN1-150

In millimeters

Figure B.1 - Example of overhead loop type PN1

Figure B. 2 - Example of an overhead loop of standard size PN1-110

Figure B.3 - Example of an anti-removal overhead hinge of standard size PN1- 110

Standard sizes PN2-70, PN2-85 Standard sizes PN2- 110, PN2-130, PN2-150

Dimensions in millimeters

Figure B.4 - Example of overhead loop type PN2

Standard size PN3-85

Standard sizes PN3-110, PN3-130, PN3-150

Dimensions in millimeters

Figure B.5 - Examples of overhead loop type PN3

Figure B. 6 - Example of an overhead loop of standard size PN3-130

Figure B. 7 - Examples of overhead loop type PN4

Dimensions in millimeters

Figure B.8 - Example of overhead loop type PN5

Standard size PN6-80

Standard size PN6- 110

Dimensions in millimeters

Figure B. 9 - Example of overhead loop type PN6

Version 1

Version 2

Figure B. 10 - Example of overhead loop type PN7

Figure B. 11 - An example of an overhead hinge type PN7 for door blocks made of aluminum alloys 110

5´30

PN8-130

12,5

2,8 - 3,0

5´30

b 1

h

s

Number of pins

PV1-80

2,0 - 2,5

PV1-100

2,5 - 2,8

Figure B.15 - Example of a PV1 type mortise hinge

Version 1

Version 2

* When installing hinges on automated lines, in agreement with the consumer, it is allowed to use pins 35 mm long for sashes of window units for residential buildings and 45 mm long for public buildings.

** The length of the pins is indicated when ordering.

Dimensions in millimeters

Figure B.16 - Example of a PV2 type mortise hinge

* For window units with triple glazing; pins - 4 pcs; The length of the pins is indicated when ordering.

Figure B.17 - Example of a PV3 type mortise hinge

Dimensions in millimeters

Figure B.18 - Example of a PV4 mortise hinge

Figure B.19 - Example of a mortise hinge size PV4- 100

Figure B. 20 - Example of a screw-in loop type PVv1

Figure B. 21 - Example of a screw-in loop type PVv2

Figure B. 22 - Example of a screw-in loop type PVv3

Figure B. 23 - An example of an overhead hinge made of an aluminum profile for window and door blocks made of aluminum alloys and polyvinyl chloride profiles with a maximum weight of 80 kg

Figure B. 24 - An example of an overhead hinge made of an aluminum profile for window and door blocks made of aluminum alloys and polyvinyl chloride profiles

Figure B. 25 - An example of an overhead hinge made of an aluminum profile for door blocks made of aluminum alloys and polyvinyl chloride profiles

Top axleless ball hinge

Axleless ball bottom hinge (2)

Where R etc - maximum external concentrated load acting in the plane of the sash;

R G - horizontal (pull-out) force acting on the loop;

R V - vertical load (shear) acting on the hinge rod;

N- sash height;

IN- sash width;

A- the distance that determines the location of the loop in the block;

G- sash mass.

Design loads for a specific loop are calculated using the formulas:

R g r = π d st l nar k n [τ cm]; (3)

R in p =0.1 d st l n ap [σ cm], (4)

Where R g r

R in p

d st - diameter of the screw-in hinge rod;

l n ap - depth of cutting (thread);

k n - coefficient of completeness of thread cutting;

[ τ cm ] - the limiting value of stress that occurs in wood when it is crushed (tensile strength) across the fibers;

[ σ cm ] - the limiting value of stress (ultimate strength) that occurs in wood when it is crushed along the fibers.

The conditions for selecting a loop are:P G R ³ P G ; P V R ³ P V .

When making calculations, it is necessary to take into account not only the weight and overall dimensions of a particular sash (leaf), but also the characteristics of the materials of the window (door) block.

Keywords: hinges, overhead hinges, mortise hinges, screw-in hinges, window blocks, door blocks

I like

GOST 5088-2005

INTERSTATE STANDARD HINGES FOR WINDOW AND DOOR UNITS TECHNICAL CONDITIONS

Hinges for windows and doors. Specifications

Group Zh34

Preface

The goals, basic principles and basic procedure for carrying out work on interstate standardization are established by GOST 1.0-92 "Interstate standardization system. Basic provisions" and MSN 1.01-01-96 "System of interstate regulatory documents in construction. Basic provisions."

Standard information

1. Developed by the institution "Center for Certification of Window and Door Technology" with the participation of the Federal State Unitary Enterprise "Central Design and Technological Bureau" of the Gosstroy of Russia, the company "Fiskars", Finland, and the company "Dr. Hahn", Germany, JSC "TBM".

2. Introduced by the Technical Committee for Standardization TC 465 "Construction".

3. Adopted by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (MNTKS) (Protocol No. 28 of October 13, 2005).

4. By order of the Federal Agency for Technical Regulation and Metrology dated April 24, 2006 N 76-st, the interstate standard GOST 5088-2005 was put into effect as a national standard of the Russian Federation on January 1, 2007.

5. Instead of GOST 5088-94.

Application area

This standard applies to metal hinges (hereinafter referred to as hinges) used in window and door units made of various materials.

The standard does not apply to hinges installed on window and door units for special purposes, in terms of additional requirements for fire safety and burglary resistance.

Normative references

GOST 2.601-95. Unified system of design documentation. Operational documents

GOST 9.308-85. Unified system of protection against corrosion and aging. Metallic and non-metallic inorganic coatings. Accelerated corrosion test methods

GOST 9.401-91. Unified system of protection against corrosion and aging. Paint and varnish coatings. General requirements and methods of accelerated testing for resistance to climatic factors

GOST 397-79. Cotter pins. Specifications

Table 3

6.5. Periodic testing of products is carried out once every two years. Tests are carried out on samples that have passed acceptance control.

6.7. Type tests of products are carried out after changes are made to the design, materials or manufacturing technology to assess the effectiveness and feasibility of making changes.

The scope of type tests is determined by the nature of the changes made.

Products that have passed acceptance control are subjected to standard tests.

6.8. Qualification tests of products are carried out for all indicators when the product is put into production.

6.9. Certification and periodic tests are carried out in testing centers (laboratories) accredited for the right to conduct tests of these products.

6.10. Each batch of products must be accompanied by a quality document.

6.11. Acceptance of products by the consumer does not relieve the manufacturer from liability if hidden defects are discovered that lead to a violation of the performance characteristics of the products during the warranty period.

Control methods

7.1. The compliance of materials and components with the requirements of regulatory documents is established by comparing the indicators of the accompanying documents with the requirements of the RD for materials and components.

7.2. The dimensions of the loops and maximum deviations are determined with a universal tool, and software methods for controlling the technological process of manufacturing enterprises are also used.

7.3. The appearance of products, welds, completeness, presence of markings, packaging are checked visually for compliance with the requirements of this standard, design documentation and reference sample.

7.4. The quality of coatings is checked according to GOST 538; adhesion - GOST 15140; corrosion resistance of coatings - GOST 9.308, GOST 9.401.

7.5. The operation of the moving parts of the loop is checked manually, repeating the loop operation cycle at least five times.

7.6. Testing of products for reliability, resistance to static and dynamic loads is carried out on special equipment (stands) according to agreed and approved programs and methods.

After testing, the loops should remain operational.

Transportation and storage

8.1. Loops are transported by all modes of transport in accordance with the rules for the carriage of goods in force for this type of transport.

8.2. During storage and transportation, the hinges are protected from exposure to atmospheric precipitation and protected from mechanical damage.

8.3. Storage conditions for products are according to group 2 of GOST 15150.

Installation and operating instructions

9.1. The choice of hinge design, the required number for installation on the window (door) block and installation should be carried out in accordance with the recommendations and calculation programs of the manufacturers.

9.2. The hinges should be installed in accordance with the installation instructions included in the delivery kit.
Installation of products should be done using special templates.

9.3. Lubrication and adjustment of the hinges during operation are carried out in accordance with the operating instructions included in the delivery kit.

manufacturer's warranty

10.1. The manufacturer guarantees that the hinges comply with the requirements of this standard, provided that the consumer complies with the rules of transportation, storage, installation, operation, as well as the scope of application established in the regulatory and design documentation.

GOST 5088-94

INTERSTATE STANDARD

STEEL HINGES FOR WOODEN
WINDOWS AND DOORS

TECHNICAL CONDITIONS

GOST 5088-94

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
ON STANDARDIZATION AND TECHNICAL REGULATION
IN CONSTRUCTION (MNTKS)

Preface

1. DEVELOPED by the Central Design and Technological Bureau (CPKTB) of the Ministry of Construction of Russia, the Central Research and Design Institute of Standard and Experimental Housing Design (TsNIIEPzhilishcha) of the Russian Federation INTRODUCED by the Ministry of Construction of Russia2. ADOPTED by the Interstate Scientific and Technical Commission for Standardization and Technical Regulation in Construction (MNTKS) on March 17, 1994. Voted for adoption

GOST 5088-94

INTERSTATE STANDARD

STEEL HINGES FOR WOODEN WINDOWS AND DOORS

Specifications

Steel hinges for wooden windows and doors.
Specifications

Date of introduction 1995-09-01

1 AREA OF USE

2. REGULATORY REFERENCES

3. TYPES AND MAIN DIMENSIONS

PN1-110 P GOST 5088-94

The same, mortise type PV4, height 90 mm, version 1:

PV4-90-1 GOST 5088-94

4. TECHNICAL REQUIREMENTS

5. ACCEPTANCE

6. CONTROL METHODS

7. TRANSPORTATION AND STORAGE

8. MANUFACTURER WARRANTY

APPENDIX A

(Informational)

AREA OF APPLICATION OF HINGES

APPENDIX B

(Required)

TYPES, SIZES AND COMPLETENESS OF HINGES

In millimeters

Figure B1 - Overlay loop type PN1

In millimeters

Figure B2 - Overlay loop type PN2

In millimeters

Figure B3 - Overlay loop type PN3

Screws 5 ´80 (6 pcs.) GOST 1145

Figure B4 - Overlay loop type PN4

In millimeters

In millimeters

Figure B6 - Overlay loop type PN6

Screws 3 ´25 (4 pcs.) GOST 1145

Figure B7 - Overlay loop type PN7

In millimeters

Figure B8 - Overlay loop type PN8

* For doors with a leaf thickness of 52 mm.

Figure B9 - Overlay loop type PN9

Screws 5 ´35 (8 pcs.) GOST 1145.

Figure B10 - Overlay loop type PN10

In millimeters

Figure B11 - Mortise hinge type PV1

* when installing hinges on automated lines, in agreement with the consumer, it is allowed to use pins 35 mm long for residential window sashes and 45 mm long for public buildings.

In millimeters

Figure B12 - Mortise hinge type PV2

* - For windows with triple glazing. Pins - 4 pcs.; The length of the pins must be specified when ordering.

Figure B13 - Mortise hinge PV3

In millimeters

Figure B14 - Mortise hinge type PV4

Figure B15 - Screw-in hinge type PVv1

Figure B16 - Screw-in hinge type PVv2

Figure B17 - Screw-in hinge type PVv3

APPENDIX B

(Informational)

MAIN HINGE DETAILS

Overhead and mortise hinges

Screw-in hinges

Key words: overhead hinges, mortise, screw-in; wooden windows and doors