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Working instructions for the spotter of galvanic metallization baths. Job description for a bath spotter. Characteristics of work, tasks and job responsibilities

2nd category

Characteristics of the work. Preparation of chemicals for filling galvanic baths. Correcting the concentration of solutions in baths under the guidance of a bath adjuster of a higher qualification. Making a dressing mixture with a certain number components. Paperwork. Cleaning bathtubs, rods and contacts. Replacement of used anodes with new ones.

Must know: operating principle of the equipment being serviced; name and labeling of all chemicals used in metal coatings; rules for filling chemicals into galvanic baths according to laboratory analysis; rules for handling chemicals; composition and properties of solutions and methods for their correction; procedure for completing documentation.

3rd category

Characteristics of the work. Adjustment of all solutions and electrolytes for galvanic baths in accordance with technological and production instructions. Maintaining a constant level of electrolytes and solutions in the bath. Observation of the right process circulation, filtration and evaporation of the electrolyte. Carrying out extended analyzes of bathtubs using an indicator. Participation in the repair of serviced equipment.

Must know: arrangement of serviced equipment; rules for preparing electrolytes; methods of electrolytic coating, filtration, electrolyte evaporation; compositions of solutions of galvanic baths.

4th category

Characteristics of the work. Preparation of electrolyte for all baths according to a given recipe. Finishing baths for all types of coating to the set temperature and solution level. Start of filter presses for continuous filtration. Adjustment of acidity of galvanic baths. Troubleshooting bathtubs. Checking the reliability of electrical contacts in bathtubs, hanging fixtures and replacing worn-out ones with new ones. Relief from pitting in baths containing nickel and copper.

Must know: processes for applying all types of metal coatings; adjustment of baths based on laboratory analyses; rules for dissolution, mixing, precipitation of various salts; filtration of solutions; fundamentals of electrical engineering, electrochemistry and inorganic chemistry within the scope of the work performed; electrical devices and control gear; bath analysis methods; poisons and methods of handling them.

5th category

Characteristics of the work. Selection and adjustment of experimental chemical compositions baths and special electrolytes for metal coatings. Independent choice coating methods and modes. Correction of electrolytes and adjustment of the coating process on automatic suspension-drum lines. Monitoring the operation of pumping and refrigeration units and automatic installations continuous filtration. Elimination of the causes of poor-quality coating of products (parts).

Must know: design features and arrangement of all kinds of equipment and devices used in metal coating; rules for selecting the most productive modes and processes of metal coating; the influence of special electrolyte compositions on coating conditions; methods for testing electrolytes and the instrumentation used; principles of operation and rules of maintenance of pumping and refrigeration units, automatic continuous filtration units and other equipment of automatic lines.

Responsibilities

Preparation of chemicals for filling galvanic baths. Correcting the concentration of solutions in baths under the guidance of a bath adjuster of a higher qualification. Preparation of a filling mixture with a certain number of components. Paperwork. Cleaning bathtubs, rods and contacts. Replacement of used anodes with new ones.

You need to know and be able to:

operating principle of the equipment being serviced; name and labeling of all chemicals used in metal coatings; rules for filling chemicals into galvanic baths according to laboratory analysis; rules for handling chemicals; composition and properties of solutions and methods for their correction; procedure for completing documentation.

Responsibilities

Adjustment of all solutions and electrolytes for plating baths in accordance with technological and production instructions. Maintaining a constant level of electrolytes and solutions in the bath. Monitoring the correct process of circulation, filtration and evaporation of the electrolyte. Carrying out simple analyzes of bathtubs using an indicator. Participation in the repair of serviced equipment.

You need to know and be able to:

arrangement of serviced equipment; rules for preparing electrolytes; methods of electrolytic coating, filtration, electrolyte evaporation; compositions of solutions of galvanic baths.

Responsibilities

Preparation of electrolyte for all baths according to a given recipe. Finishing baths for all types of coating to the set temperature and solution level. Start of filter presses for continuous filtration. Adjustment of acidity of galvanic baths. Troubleshooting bathtubs. Checking the reliability of electrical contacts in bathtubs, hanging fixtures and replacing worn-out ones with new ones. Relief from pitting in baths containing nickel and copper.

You need to know and be able to:

processes for applying all types of metal coatings; adjustment of baths and laboratory analyses; rules for dissolution, mixing, precipitation of various salts; filtration of solutions; fundamentals of electrical engineering, electrochemistry and inorganic chemistry within the scope of the work performed; electrical appliances and ballasts; bath analysis methods; poisons and methods of handling them.

Responsibilities

Selection and adjustment of experimental chemical compositions of baths and special electrolytes for metal coatings. Independent choice of coating methods and modes. Correction of electrolytes and adjustment of the coating process on automatic suspension-drum lines. Monitoring the operation of pumping and refrigeration units and automatic continuous filtration units. Elimination of the causes of poor-quality coating of products (parts).

You need to know and be able to:

design features and design of all kinds of equipment and devices used in metal coating; rules for selecting the most productive modes and processes of metal coating; the influence of special electrolyte compositions on coating conditions; methods for testing electrolytes and the instrumentation used; principles of operation and rules of maintenance of pumping and refrigeration units, automatic continuous filtration units and other equipment of automatic lines.

This instruction has been automatically translated. Please note that automatic translation is not 100% accurate, so there may be minor translation errors in the text.

Instructions for the position " Bath corrector 4th category", presented on the website, meets the requirements of the document - "DIRECTORY qualification characteristics workers' professions. Issue 42. Metal processing. Part 1. Managers, professionals, specialists, technical employees. Part 2. Workers. Book 1. “Metal casting”, “Metal welding”. Book 2. "Drawing, squeezing, cold stamping of metal. Production of heating boilers, metal tanks and similar products", "Forging, high and low temperature processing of metal." Book 3. "Turning, drilling, milling and other types of processing of metals and materials", "Coating of metals with metals. Painting." Book 4. “Coating of metals with non-metals: enameling and other types of coating”, “Mechanism and assembly work in machine production”, which was approved by order of the Ministry of Industrial Policy of Ukraine on March 22, 2007 N 120. Agreed by the Ministry of Labor and social policy Ukraine. Introduced in April 2007
The document status is "valid".

Preface

0.1. The document comes into force from the moment of approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic check of this document carried out at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Bathtub corrector 4th category" belongs to the "Workers" category.

1.2. Qualification requirements: vocational and technical education. Advanced training and work experience as a 3rd category bath spotter - at least 1 year.

1.3. Knows and applies in practice:
- processes of all types of metal coatings;
- adjustment of baths according to laboratory analyzes;
- rules for dissolution, mixing, precipitation of various salts;
- filtration of solutions;
- basics of electrical engineering and inorganic chemistry within the scope of the work performed;
- electrical devices and control gear;
- bath analysis methods;
- poisons and methods of handling them.

1.4. A bath corrector of the 4th category is appointed to the position and dismissed from the position by order of the organization (enterprise/institution).

1.5. The 4th grade bath spotter reports directly to _ _ _ _ _ _ _ _ _ _ .

1.6. A 4th grade bath spotter supervises the work of _ _ _ _ _ _ _ _ _ _ .

1.7. Bath spotter of the 4th category during absence, is replaced by a person appointed to in the prescribed manner, which acquires the corresponding rights and is responsible for the proper fulfillment of the duties assigned to it.

2. Characteristics of work, tasks and job responsibilities

2.1. Composes the electrolyte of all baths according to the given recipe.

2.2. Proves baths for all types of coatings to the specified temperature and solution level.

2.3. Starts a filter press for continuous filtration.

2.4. Corrects the acidity of galvanic baths.

2.5. Troubleshoots bathtubs.

2.6. Checks the reliability of electrical contacts in bathtubs and hanging devices and replaces damaged ones with new ones.

2.7. Relieves pitting in baths that contain nickel and copper.

2.8. Knows, understands and applies current regulations relating to his activities.

2.9. Knows and complies with the requirements of regulations on labor protection and environment, complies with the standards, methods and techniques of safe work performance.

3. Rights

3.1. A Grade 4 bath adjuster has the authority to take action to prevent and correct any violations or non-conformities.

3.2. A 4th category bath corrector has the right to receive all social guarantees provided for by law.

3.3. A 4th category bath spotter has the right to demand assistance in the performance of his duties and the exercise of his rights.

3.4. A 4th category bath adjuster has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.

3.5. A bath proofreader of the 4th category has the right to get acquainted with draft documents relating to his activities.

3.6. A 4th category bath proofreader has the right to request and receive documents, materials and information necessary to perform his job duties and management orders.

3.7. A 4th category bath proofreader has the right to improve his professional qualifications.

3.8. A 4th category bath corrector has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.

3.9. A bath adjuster of the 4th category has the right to familiarize himself with documents defining the rights and responsibilities of the position held, and criteria for assessing the quality of performance of official duties.

4. Responsibility

4.1. A bath adjuster of the 4th category is responsible for failure to fulfill or untimely fulfillment of the duties assigned by this job description and (or) failure to use the granted rights.

4.2. A bath spotter of the 4th category is responsible for failure to comply with the rules of the internal labor regulations, labor protection, safety precautions, industrial sanitation and fire protection.

4.3. A 4th category bath proofreader is responsible for disclosing information about an organization (enterprise/institution) that is a trade secret.

4.4. A 4th category bath corrector is responsible for failure to fulfill or improper fulfillment of internal requirements regulatory documents organization (enterprise/institution) and legal orders of management.

4.5. A 4th category bath spotter is responsible for offenses committed in the course of his activities, within the limits established by current administrative, criminal and civil legislation.

4.6. A 4th category bath corrector is responsible for causing material damage to an organization (enterprise/institution) within the limits established by current administrative, criminal and civil legislation.

4.7. A 4th grade bath spotter is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.

Unified Tariff and Qualification Directory of Works and Professions of Workers (UTKS), 2019
Part No. 2 of Issue No. 2 of ETKS
The issue was approved by Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45
(as amended by Order of the Ministry of Health and Social Development of the Russian Federation dated November 13, 2008 N 645)

Bath spotter

§ 23. Bath corrector 2nd category

Characteristics of work. Preparation of chemicals for filling galvanic baths. Correcting the concentration of solutions in baths under the guidance of a bath adjuster of a higher qualification. Preparation of a filling mixture with a certain number of components. Paperwork. Cleaning bathtubs, rods and contacts. Replacement of used anodes with new ones.

Must know: operating principle of the equipment being serviced; name and labeling of all chemicals used in metal coatings; rules for filling chemicals into galvanic baths according to laboratory analysis; rules for handling chemicals; composition and properties of solutions and methods for their correction; procedure for completing documentation.

§ 24. Bath corrector of the 3rd category

Characteristics of work. Adjustment of all solutions and electrolytes for plating baths in accordance with technological and production instructions. Maintaining a constant level of electrolytes and solutions in the bath. Monitoring the correct process of circulation, filtration and evaporation of the electrolyte. Carrying out simple analyzes of bathtubs using an indicator. Participation in the repair of serviced equipment.

Must know: arrangement of serviced equipment; rules for preparing electrolytes; methods of electrolytic coating, filtration, electrolyte evaporation; compositions of solutions of galvanic baths.

§ 25. Bath corrector of the 4th category

Characteristics of work. Preparation of electrolyte for all baths according to a given recipe. Finishing baths for all types of coating to the set temperature and solution level. Start of filter presses for continuous filtration. Adjustment of acidity of galvanic baths. Troubleshooting bathtubs. Checking the reliability of electrical contacts in bathtubs, hanging fixtures and replacing worn-out ones with new ones. Relief from pitting in baths containing nickel and copper.

Must know: processes for applying all types of metal coatings; adjustment of baths and laboratory analyses; rules for dissolution, mixing, precipitation of various salts; filtration of solutions; fundamentals of electrical engineering, electrochemistry and inorganic chemistry within the scope of the work performed; electrical appliances and ballasts; bath analysis methods; poisons and methods of handling them.

§ 26. Bath corrector of the 5th category

Characteristics of work. Selection and adjustment of experimental chemical compositions of baths and special electrolytes for metal coatings. Independent choice of coating methods and modes. Correction of electrolytes and adjustment of the coating process on automatic suspension-drum lines. Monitoring the operation of pumping and refrigeration units and automatic continuous filtration units. Elimination of the causes of poor-quality coating of products (parts).

Must know: design features and design of all kinds of equipment and devices used in metal coating; rules for selecting the most productive modes and processes of metal coating; the influence of special electrolyte compositions on coating conditions; methods for testing electrolytes and the instrumentation used; principles of operation and rules of maintenance of pumping and refrigeration units, automatic continuous filtration units and other equipment of automatic lines.