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Extruded polystyrene foam. Insulation xps technoNIKOL carbon eco sp (Swedish plate) Packaging and storage

TechnoNIKOL XPS is an extruded polystyrene foam, a heat-insulating building material with an evenly distributed cellular closed structure. The unique formula of the heat insulator has endowed the Technonikol XPS product with the ability to resist the process of water absorption, the material does not swell, and shrinkage is completely absent. Extruded polystyrene foam XPS brand does not rot, withstands chemical irritants, does not generate dust and does not support the combustion process.

TechnoNIKOL Corporation has 37 factories. Under its brand, it is constantly expanding its sales network; at the beginning of 2018 there were more than 185 branches in the countries of the near and far abroad the company has 33 representative offices. The use of TechnoNIKOL products, during the existence of the concern, made it possible to erect more than 200,000 buildings. The organization does not stop there; work is in full swing in the laboratories and design workshops: products are constantly being improved, new components are being developed to solve specific problems.

Created at the dawn of the 50s of the last century in the laboratories of the American corporation The Dow Chemical Company, extruded polystyrene foam today occupies a leading position among thermal insulation offerings in the world in terms of efficiency. construction market. Application is possible in all areas, from thermal insulation of foundations, roofing, use as flooring, protection of pipelines, and ending with preparing the base for the construction of railway tracks and highways.

The TechnoNIKOL trademark is recognizable far beyond the borders of our homeland; the company’s products based on extruded polystyrene foam are on a par with global brands in production sector thermal insulation. The unlimited use of TechnoNIKOL XPS expanded polystyrene is explained by its unique and worthy characteristics. Valuable properties were combined and the product turned out to be:

  • environmentally friendly;
  • biologically reliable, provides active resistance proliferation of microorganisms;
  • with a low thermal conductivity coefficient (retains heat better);
  • With high performance strength (does not crumble with or without reason);
  • service life and durability of use exceeds 50 years.

TechnoNIKOL XPS, the reason for the brand's success

XPS has gained wide popularity due to the excellent and main characteristics of the heat-insulating material, namely the thermal conductivity coefficient. Exactly this physical parameter, denotes the ability of the structure of a substance to transfer thermal energy (heat exchange) from more heated areas to less heated parts of the body.

Thermal conductivity coefficient of TechnoNIKOL XPS depends on the size and shape of the cells, as well as on the composition of the gas in the cells of the cells. Low thermal conductivity of the product guarantees high insulating characteristics. That is, the ability of the slab increases XPS reduce energy losses for support comfortable temperature in the building.

A low value is achieved by reducing each component coefficient in the total value of thermal conductivity coefficients, which includes: solid phase (solid) + foaming gas (r) + convective (k) + radiation (p) components.

λ = λtv + λr + λk + λp.

The share of the absolute value of λsol for extrusion is very small. Nevertheless, in the production of TechnoNIKOL XPS, a lot of effort is made to achieve the structure optimal size and cell shapes. For quality material this is a key indicator that determines strength and thermal insulation properties.

TechnoNIKOL XPS TECHNOPLEX

TECHNOPLEX - was developed mainly for use in private home buildings. It reveals its thermal insulation qualities well in the installation of “warm floors”, in measures for insulating balconies and loggias, in installing floor coverings on ground surfaces and in creating the foundations of cottages.

XPS TECHNOPLEX is widely used as thermal insulation material in dacha farming. Distinctive feature XPS TECHNOPLEX is considered to be the use of nano-sized graphite particles in technological process manufacturing. Nanographite helps reduce the thermal conductivity of the product and increases strength properties. It is easy to recognize the product on the market by its characteristic light silver coloring, acquired as a result of filling the structure with nanographite.

Technical indicators of Technoplex:

Pros of Technoplex

  • The financial benefit is achieved by better thermal insulation properties per m2, from the point of view of the comparative use of third-party products;
  • Saves thermal energy 1.5 times more effective than traditional polystyrene foam and 2 times more effective than basalt and glass wool;
  • Does not absorb moisture;
  • Not subject to shrinkage;
  • No formaldehyde resins;
  • Does not assist rodents in organizing nests;
  • Ease of installation is determined easy to use and helps to increase the speed of finishing work;
  • Stable performance indicators are maintained throughout the entire period of operation;
  • Thoughtful packaging ensures easy transportation and loading and unloading.

TechnoNIKOL XPS CARBON ECO

CARBON ECO - has found wide use in the private sector of low-rise households. Used in thermal insulation of foundations, roofing, flooring, and insulation façade structures.

TechnoNIKOL XPS CARBON ECO is part of a series of thermal insulators with increased efficiency parameters. Excellent strength characteristics combined with reduced thermal conductivity are a consequence of the growing popularity of using slabs in low-rise and private construction of buildings.

A distinctive feature of TECHNONICOL XPS CARBON ECO The use of nano-sized carbon particles is considered. Nanocarbon helps reduce the thermal conductivity of the product and increases strength properties. Saturation with nanocarbon gives TECHNONICOL products XPS CARBON ECO lightened tone with a silver tint. High energy efficiency values ​​are expressed in the following technical characteristics:

Benefits of CARBON ECO

  • Wide assortment list;
  • Reduced thermal conductivity;
  • Reliable product from a biological point of view (does not attract mice and ants);
  • Moisture resistant product;
  • The slab does not shrink, the geometry of the values ​​is stable throughout the entire period;
  • Environmentally friendly product without formaldehyde.
  • Easy to use;
  • Fast installation activities;
  • Operation is defined as 50 years or more.

Brief overview and differences of TECHNONICOL XPS CARBON

XPS TECHNONICOL CARBON ECO SP

Unique on domestic market product specifically created for the device standard solutions foundations according to the type “insulation with a Swedish stove”. The successful use of TechnoNIKOL Carbon Eco in creating a foundation is determined by the rapid construction of the structure and the increased strength properties of the product:

  • Compressive strength of 2 percent linear distortion within 200 kPa.
  • The bending rigidity is 300 kPa.
  • In addition, the product shows high thermal conductivity.

TECHNONICOL XPS CARBON ECO FAS

The specially milled surface CARBON ECO FAS has become the answer for complex facades with. Thermal insulation boards with milling are also used in basement parts buildings and other similar structures where it is necessary to ensure high-quality adhesion of the TechnoNIKOL XPS slab to the wall plane.

A specially prepared report from the company’s experts covers in detail the technological aspects of surface preparation and further development. Video review will help put all the dots in place and teach novice installers the rules and regulations for performing the sequence of work with TechnoNIKOL XPS material:

TECHNONICOL XPS CARBON PROF

Widespread use in civil construction:

  1. Measures for insulation and insulation of the foundation;
  2. Roofing, including load-bearing structures;
  3. Flat roofs of swimming pools, stadiums, trade halls and logistics warehouses;
  4. Floors, among others, with load-bearing capabilities;
  5. Insulation of loggias, facade structures, basement floors;
  6. and etc..

In almost all systematic decisions, the manufacturer recommends adopting the products of the TechnoNIKOL XPS CARBON PROF line, promoting the material as insulation for professional builders. TechnoNIKOL Carbon Prof has high strength and the lowest thermal conductivity coefficient.

The XPS CARBON PROF series has a special set of beveled TechnoNIKOL XPS CARBON PROF SLOPE panels, in order to give a slope and make a flat roof pitched.In general, the industrial series is characterized by ultra-high strengthand a minimum value of thermal conductivity. It is these parameters that have determined the popular practice of widespread use of the material in the general civil and industrial complex.

TECHNONICOL CARBON SAND MON

Represents extruded polystyrene foam insulation panels intentionally designed for the purpose of being an internal core filler in the sandwich panel industry, as reflected in the name SAND. The demand for sandwich panels is due to the simplicity of installation, the products are easy to cut, processing is possible on machines in order to obtain the required dimensional dimensions.

In production CARBON SAND MON additives are used, the resulting structure, when cutting the product on a string machine, does not create consequences expressed in the material being translucent through. TechnoNIKOL XPS CARBON SAND MON is widely used in monolithic buildings.

TECHNONICOL CARBON SAND PVC

Repeats technical and physical properties slightly higher than the material considered, with the exception of a special filler in the component structure that allows the use of CARBON SAND PVC with a greater degree of efficiency as part of filling the inner core of thermal insulators of PVC sandwich panels.

TECHNONICOL XPS CARBON SAND VAN

The expanded range of applications is characterized by the use of the material in automotive vehicles of the civil and military industries. Sandwich panels of the TechnoNIKOL XPS CARBON SAND VAN production cycle are manufactured for the purpose of arranging an isothermal container. Refrigerator wagon and body, all vehicles cold-preserving purposes cannot be done without CARBON SAND VAN.

TECHNONICOL XPS CARBON SOLID type A and type B

Both types are XPS with equal distribution of closed cells. Type A and Type B are the same:

  • Waterproof;
  • Do not swell from exposure to water;
  • Shows no shrinkage;
  • Wear-resistant, neutral in chemical influences product;
  • They do not support putrefactive processes and do not decompose.

Increased strength indicators are successfully used in the preparation of a flat and rigid foundation for any purpose. Type A for the most part used in the civil sector of construction sites, usually these are:

  • thermal insulation of foundation blocks and fills
  • installation of roofs with subsequent operation,
  • industrial floors subject to load,
  • in addition, as part of the production of thermal insulation layers in the base of road surfaces.

CARBON SOLID type B

Meets the requirements of the Russian Federation Certification according to the indicators " Technical instructions the use of expanded polystyrene and geotextiles while increasing the density of the main construction site of the roadbed in the absence of removing the rail and sleeper grid.” Totally coincides " Reference manual the use of polymers in strengthening earthen coverings during the organization of repairs over communication routes.” In other words, TECHNONICOL XPS CARBON SOLID type B has important tasks and functions in creating heat-insulating layers in railway bases.

Extruded polystyrene foam TECHNONICOL CARBON ECO DRAIN

As we know, the translation DRAIN means drainage ditch. The manufacturer offers to builders slabs structurally supplemented with drainage grooves. Functional purpose TECHNONICOL XPS CARBON ECO DRAIN is determined by the following capabilities:

  • Convincing thermal insulation properties;
  • Creation drainage systems to counter precipitation or groundwater;
  • Ventilation ducts on flat and sloping roof surfaces.

TechnoNIKOL PIR

For the “sweet”, let’s look at newest product which is based on polyisocyanurate foam. According to laboratory staff, the next generation of PIR boards have a unique, structured cellular texture. The design of the plate looks like a “sandwich” in the core of which there is polyisocyanurate foam on both sides glued with special layers of foil. Based on cells with a closed structure and a foil layer lining, PIR boards turned out:

  • Perfectly with waterproof coefficient;
  • Do not burn and do not support combustion, resist flame;
  • Allows repeated mechanical loads;
  • They have a record low thermal conductivity coefficient.
  • PIR products remain with unchanged factory parameters after 50 years of operation.

Advantages of PIR TechnoNIKOL:

Since PIP boards are expected to be widely used in roofing, let's look at some of the advantages of the new approach. The manufacturer on the official website declares guarantees of energy efficiency and durability:

1. PIR materials do not change their dimensional geometry throughout their entire operation - they do not settle under the pressure of static or dynamic stress load;

2. New generation PIR heat insulator with no water absorption. TechnoNIKOL PIR simply contains 95% closed cells with rigid structure fixation.

Excellent waterproofing qualities and durable base:

1. Compressive strength indicators from 120 kPa;
2. Tests of 30 load cycles showed a loss of strength of no more than 0.5%;
3. The risks of damage to the waterproofing layer during installation are minimized.

The material is assigned a flammability value (G1), with this indicator installation is permitted roofing directly on the profiled steel deck. No limitation on surface size. Without strengthening protective measures against fire. The surface will not require the construction of fire barriers. TechnoNIKOL PIR does not support combustion processes; moreover, thermal insulation serves as a kind of protection for other layers of the roofing system.

Rumor has it that PIR is the best proposal for the global industry and the product is behind the main development of future building materials.

XPS TECHNONICOL CARBON PROF (1180x580x100-L)- an effective polymer thermal insulation material containing NANO graphite particles that reflect thermal radiation. Absorption and reflection of heat contributes to an increase in overall thermal resistance structures throughout the life of the building.

XPS TECHNONICOL CARBON PROF characterized by increased strength properties with reduced material density.

The main advantages of XPS TECHNONICOL CARBON PROF:

Reduced thermal conductivity through the use of carbon nanoparticles;
increase in strength and elasticity;
less water absorption by reducing the cell size to 0.05-0.08 mm;
improving the UV stability of the material (increasing UV protection).

Extruded polystyrene foam CARBON PROF series used in general civil construction for thermal insulation of foundations, roofs, floors, including load-bearing ones, insulation of facades and plinths.

Specifications:

Size: 1180x580x100 mm
Compressive strength: not less than 300 kPa
Thermal conductivity: no more than 0.030 W/(m*K) at (25±5) 0 C
Flammability group: G4
Operating temperature: 0t -70 to +75 o C
Edge shape: L

Quantity per package - 4 pcs
Packed volume: 0.274 m³
Packed area: 2.74 m²

Expanded polystyrene Carbon from the TechnoNIKOL company - the reliability of new thermal insulation technologies. TechnoNIKOL Corporation has proposed a new approach to thermal insulation, offering specialists in the field of cottage and low-rise construction new thermal insulation materials based on extruded polystyrene foam CARBON ECO.

Specifications produced Russian company TechnoNIKOL insulating material allows it to be used not only as thermal insulation, but also as comprehensive protection of roofs, foundations and walls. For roof insulation, it is better to choose extruded polystyrene foam TechnoNIKOL Carbon Eco or Carbon XPS.

Carbon - strength given by technology

Don't be confused polystyrene foam Carbon with polystyrene foam, the production technology of one and the other is completely different. Polystyrene foam is produced using a process of steaming synthetic granules. During this process, a bond is formed between the granules, enlarged several times, which is easily destroyed under the influence of air and moisture.

Extruded polystyrene foam produced by melting the raw material mass and subsequent pressing, then the slabs are given required sizes both the form and the composition are cooled until completely solidified. The intermolecular bond of Carbon is extremely strong and is not destroyed by moisture and air.

Structure of extruded polystyrene foam It is a cellular form, with the cells closed and filled with air. Such a structure is difficult to destroy, unless the cells are extreme and their integrity is compromised due to production needs.

Advantages of TechnoNIKOL

TechnoNIKOL polystyrene foam (XPS and ECO) is characterized by the following qualities:

  • Low thermal conductivity coefficient. Compared to others heat-insulating materials Carbon is characterized by lower thermal conductivity, which practically does not change under the influence of incoming moisture. This is especially important where external environment characterized by high humidity.
  • Virtually no phenomenon of water absorption. This allows the use of extruded polystyrene foam as insulation various designs roofs, foundations with and without basements, as well as floors without laying an additional layer of waterproofing. This allows you to significantly reduce not only the initial investment in construction, but also reduce operating costs during the entire service life of the building.
  • Please note that moisture absorption for thermal insulation is one of the most important characteristics. It is the ability to absorb moisture that leads to an increase in thermal conductivity. CARBON even with complete immersion the water will be saturated with moisture only during the first ten days. Subsequently, for every thirty days it will absorb no more than 0.4% of the moisture by volume.
  • This process of moisture absorption is associated with a violation of the integrity of the outer cells, which are slowly but filled with water, and then the water absorption process practically stops.
  • Extruded polystyrene foam is a lightweight insulating material, which allows it to be used as thermal insulation even for small buildings; it does not require reinforcement for its use bearing structures buildings.
  • The product has a low vapor permeability coefficient.
  • Carbon is characterized by high strength to such impacts as compression, so it can be used in low-rise construction when constructing foundations.
  • It does not support combustion, does not emit toxic substances and is absolutely safe for people.
  • Microorganisms do not grow in the structure of expanded polystyrene, so this insulating material is not affected by bacteria and microorganisms.
  • It perfectly retains its thermal conductivity and moisture absorption characteristics in the temperature range from -50°C to -+75°C.
  • The material is durable and practically not subject to decomposition under normal conditions.

Scope of application of expanded polystyrene


The use of TechnoNIKOL extruded polystyrene foam directly depends on the characteristics. It is often used in permafrost areas because it can easily withstand more than a thousand freeze-thaw cycles. work with it insulating material It’s simple, it’s easy to install, it doesn’t require specific knowledge or the use of bulky equipment.

Scope of application:

  • in civil and industrial construction;
  • during the construction of transport routes;
  • during production refrigeration equipment;
  • in the automotive industry for the production of isothermal transport and refrigerators;
  • V agriculture as insulation for livestock farms, vegetable stores and the construction of greenhouses and greenhouses;
  • in private construction as insulation for foundations, roofs, walls, and when creating heated floors.


In the future, it will be used in aircraft manufacturing, the furniture industry and in the manufacture of sandwich panels.

Direct use of polystyrene foam as insulation:

  • during the construction and reconstruction of inversion, pitched and flat roofs;
  • when constructing a foundation with or without a basement in places with strong pressure groundwater and in permafrost regions;
  • during the construction of pipelines and sewerage;
  • when creating heated floors;
  • when insulating walls from the outside, inside or in a wall cavity.

Carbon XPS and ECO Features

TECHNONICOL XPS

Test method

TECHNONICOL CARBON ECO

Compressive strength at 10% linear deformation, not less, kPa

Thermal conductivity at (25±5)0С, W/(m*K), no more

GOST 7076-99

Thermal conductivity under operating conditions “A and B”, W/(m*K), no more

SP 23-101-2004 GOST 7076-99

Flammability group

Water absorption, no more,%

Modulus of elasticity, MPa

ALLIANCES

Vapor permeability coefficient, mg/(m.h.Pa)

GOST 25898-83

Specific heat capacity, kJ/(kg.оС)

SP 23-101-2004

Bending strength not less than, MPa

Density kg/m3, not less

Operating temperature, оС

0t -70 to +75

* for use on plaster facades

Packaging and storage

*- upon agreement with the consumer, it is possible to produce slabs of other sizes

**- thickness 20 mm does not imply the presence of an “L” edge**

the presence of an “L” edge prevents the appearance of “cold bridges” and improves bonding between each other.

ONE HUNDRED: 72746455-3.3.1-2012

Purpose

XPS CARBON ECO SP is an insulation material developed by TECHNONICOL Corporation for the installation of insulated Swedish slabs (USP) and similar foundations. They are shallow and do not require the construction of a basement or subfloor.

general information

XPS CARBON ECO SP is designed specifically for USP foundations. This is the only insulation of this type manufactured in Russia. It is characterized by high energy efficiency, strength, and resistance to deformation loads. The increased length of the slabs simplifies the construction of the foundation.

Carbon nanoparticles are additionally used in production. Extruded polystyrene foam is saturated with them, which increases its energy efficiency and strength. The presence of carbon particles in the material is indicated by its silvery tint.

Advantages

Fast construction. The USHP foundation slab can be installed in 2-3 weeks. Basic communications are integrated into it. The construction of the foundation does not require a deep pit or other labor-intensive work. The insulation protects the soil from freezing, which eliminates deformation of the foundation on heaving soil.

Energy efficiency. The insulated design of the foundation slab protects against heat loss through the floors of the first floor. This reduces heating costs during building operation. Due to thermal inertia, the surface of the material maintains a constant temperature, even if the temperature environment changes. Additionally, thermal insulation boards at the base protect the house from impact noise, performing sound insulation functions.

Reduced construction costs. The slab is equipped with a surface that serves as a subfloor. Styling flooring can be performed without additional preparation; separate pouring of the subfloor is not required.

Durability. The material is not subject to biodestruction or moisture (does not rot, does not absorb moisture, does not swell). The foundation is protected from freezing, destruction, and moisture. The insulation is resistant to aggressive environments.

Special surface characteristics. It is milled and additionally has micro-grooves for reliable grip. construction glue, plastering compounds.

Strength and durability. Service life - from 40 years. The insulation does not deform, does not sag, and reliably protects the facade, plinth, and wall structure from destruction.

Specifications

Index

Test method according to GOST

Meaning

Compressive strength at 10% linear deformation, kPa, not less
Compressive strength at 2% linear deformation, kPa, not less
Bending strength, kPa, not less
Thermal conductivity at (25±5) °С, W/(m*K), no more than *
Thermal conductivity under operating conditions “A and B”, W/(m*K), no more
Water absorption by volume, no more, %
Vapor permeability coefficient, mg/(m.h.Pa)
Flammability group
Flammability group
Smoke generation group/toxicity
Operating temperature, °C

STO STO 72746455-3.3-1-2012

from -70 to +75

* - thermal conductivity measured within 24 hours from the moment of product release.

Dimensions and logistics parameters

** - CARBON slabs ECO SP can be produced using the ThermoBonding method.
*** - upon agreement with the consumer, it is possible to produce slabs of other sizes.

Package

XPS CARBON ECO SP is available in protective film(UV stabilized). The slabs are placed inside the package supported by foam blocks.

Storage

The material in its original packaging can be stored under a canopy so that it is not exposed to direct sunlight, rain, or snow. The packages are placed on a flat surface (pallets, bars, etc.).

Guarantees the preservation of insulation characteristics for 2 years, provided proper storage. If this period has expired, the slabs are checked for compliance with the STO and used for their intended purpose.

Compound

XPS CARBON ECO SP - thermal insulation made of extruded polystyrene foam. During production, a blowing agent, carbon nanoparticles, and a number of technological additives are introduced into the raw material. The material can be supplied with a smooth or milled surface.

Installation of insulation is carried out according to the manufacturer’s instructions and TECHNONICOL documentation.

Important! The insulation must be protected from fire, avoid contact with gasoline, organic solvents and bitumen glue that contains them.

The Westmet company recommends the use of XPS CARBON ECO SP for the construction of foundations of the "Insulated" type Swedish stove"on clayey, sandy, sandy loam, loamy, weak-bearing or water-saturated soil during the construction of light houses (frame, log, aerated concrete, etc.).

Video

Certificates

Available at Westmet offices modern materials for facade finishing -

XPS TECHNONICOL CARBON ECO - perfect solution for insulation of your cottage. It does not absorb water, does not swell or shrink, is chemically resistant and does not rot. This is an excellent thermal insulation material for those looking for high-quality thermal insulation with high performance.

Thermal insulation material used for structures plaster facades, thermal insulation of socles. Can also be used for other structures where increased adhesion requirements are required thermal insulation boards to the base.

Thermal insulation material, which is bars made of extruded high-strength polystyrene foam with a section size of 50x50 mm and a length of 1180 mm. The bars are used to improve the energy efficiency of pitched roof structures.

CARBON PROF product line

XPS TECHNONICOL CARBON PROF – material for professional builders. It has high strength characteristics and has the best thermal conductivity coefficient in the XPS TechnoNIKOL line. XPS TECHNONICOL CARBON PROF is used for construction flat roofs shopping and logistics complexes, residential areas, foundations of any complexity, load-bearing roof structures, floors on the ground.

A professional thermal insulation material that is used in general civil and industrial construction for the construction of foundations, facades, plinths, roofs, floors, including load-bearing ones.

A set of ready-made thermal insulating wedge-shaped slabs that allows you to create slopes and slopes on the roof on a flat base, increase slopes during roof reconstruction, create a slope in the valley towards water intake funnels, at ventilation shafts and skylights, creating an additional slope to drain water from the parapet (counter-slope).

CARBON SOLID product line

TECHNONICOL CARBON SOLID extruded polystyrene foam is a thermal insulation material with evenly distributed closed cells for thermal insulation of loaded floors, thermal insulation of railways and highways. XPS TECHNONICOL CARBON SOLID does not absorb water, does not swell or shrink, is chemically resistant and does not rot.

High strength allows you to get a flat and, at the same time, rigid base, which significantly increases the service life of the entire thermal insulation system. XPS TECHNONICOL CARBON SOLID – material special purpose increased strength.

High-strength thermal insulation material, which is used as thermal insulation of the bases of transport structures, as well as in general civil construction when constructing foundations, operating roofs, loaded floors with increased requirements for the strength of the thermal insulation layer.

High-strength thermal insulation material, which is used as thermal insulation of the bases of railway structures. The material is specially designed to meet the special requirements for the construction of railway tracks.

Carbon Block Products

Modern technological material that meets all the requirements of road builders.

It is used as thermal insulation of transport structures, light embankments, as well as in general civil construction for thermal insulation of roofs, parking lots and other structures where increased thickness of thermal insulation is required

CARBONext products

Extruded polystyrene foam of the TECHNONICOL CARBONext series is used in general civil construction for thermal insulation of foundations, roofs, floors, including load-bearing ones, stylobates, and insulation of socles.

Line of pipe insulation SEGMENTS XPS

Half cylinders and XPS segments TECHNONICOL is used for thermal insulation of overhead, underground channel and non-channel pipelines.