Modern mattresses, both spring and springless, are made using a variety of fillers. They are the most different materials, starting from simple foam rubber and ending with Memorix - a material with a memory effect. Therefore, consumers have a completely fair question: which mattress filler is better?

In order to answer this question, you need understand the advantages and disadvantages of modern fillers. This review will be devoted to this topic. First, we will look at the most popular fillers, and at the end we will give recommendations on their choice.

Types of mattress fillers

To begin with, we will talk about useless and even harmful fillers. These include materials such as cotton wool (batting) and foam rubber. They are not able to form surfaces with orthopedic properties because they are too soft. In addition, foam rubber becomes brittle over time, and under the influence of atmospheric moisture it quickly collapses. As for cotton wool (or batting), it forms lumps, the surface becomes lumpy and extremely uncomfortable. Therefore, we completely exclude both of these materials from our review. There are also inflatable orthopedic mattresses, but we will talk about them in a separate article.

Polyurethane foam is among the most common materials for padding. Many attribute to it the ability to release dangerous volatile substances into the air, but the reliability of this information remains low. Therefore, mattresses based on polyurethane foam (PPU) remain quite in demand.

This foam material is a relative of foam rubber, but its properties have been adjusted using additional components. As a result, it was born filler with excellent orthopedic properties. Polyurethane foam allows you to create surfaces that have an anatomical effect - they follow the shape of the body, providing reliable support for the spine and back. Therefore, sleeping on their PU foam mattresses is very comfortable.

The disadvantages of polyurethane foam include its short service life. But it is cheap, due to which PU foam mattresses are the most accessible and inexpensive. By the way, many other fillers are created on the basis of polyurethane foam - OrmaFoam is a typical example.

Modern industry can please us with interesting fillers with excellent performance properties. OrmaFoam material is one such filler. It is produced by cold foaming and has a structure similar to that of polyurethane foam (of which it is a relative).

OrmaFoam filler allows you to create comfortable and inexpensive mattresses with excellent orthopedic properties. Sleeping on them is very convenient and comfortable, because they support your back well and follow the contours of the body, evenly distributing pressure. OrmaFoam mattresses are well ventilated and have the ability to remove excess moisture. In addition, they do not cause allergic reactions and are affordable.

Mattresses made from natural or artificial latex have a higher cost. Natural latex is made from the sap of the Hevea plant, which is processed and foamed. As a result, it comes into being excellent material, on the basis of which comfortable orthopedic mattresses are created. Very often latex acts as a complement to other fillers. High-quality models made from natural latex include Italian-made Magniflex mattresses.

As for artificial latex, its structure is identical to its natural counterpart. It is more rigid, does not cause allergies, is well ventilated and supports optimal balance humidity. The same applies to natural latex.

Both materials are good because they are not subject to rotting. Due to this, they are often used in children's mattresses. The disadvantage of latex is that it is more high price, compared to polyurethane foam.

The next material is struttofiber. It is made from polyester fiber and is therefore artificial. His distinctive feature is that the fibers in it are arranged vertically, which allows you to create reliable and durable surfaces with orthopedic properties. Very often it acts as a kind of frame to which additional components are added - this allows you to create fillers with various properties (light, soft, hard, warm, well-ventilated, with herbal medicine effects, etc.).

The main advantage of struttofiber is its long service life, and the main disadvantage is its high cost. Often struttofiber complements some of the main padding.

Coconut fiber is a filler with ideal performance properties. It does not rot, prevents the growth of bacteria, is well ventilated, does not retain moisture, and has good spring properties (due to latex impregnation and the presence of the natural polymer lignin in its structure).

On the base coconut fiber Rigid and semi-rigid orthopedic mattresses are being created, which are often used to treat many diseases of the spine and musculoskeletal system. It is also combined with other fillers, such as foam rubber or latex, resulting in comfortable and practical double-sided mattresses.

The main disadvantage of coconut fiber mattresses is their high cost. But some manufacturers reduce prices by making mattresses from needle-punched fiber - it is not so expensive, not so hard, but not durable either.

Other fillers

There are also mattresses made from more exotic fillings on sale. For example, it could be used here camel's wool, horse hair, buckwheat husk, dried seaweed and granulated polystyrene from which Trelax mattresses are made. Animal wool makes it possible to create very warm mattresses used in winter. But the same algae and buckwheat husks turn out to be beneficial influence on human health - they release beneficial phytoncides into the air.

Natural wool or vegetable fillers good for their naturalness. But they are quite expensive - due to this, the final cost ready-made mattresses.

Which mattress filler to choose

When talking about which mattress filler is best, you should remember the fact that every person is individual– some people like the springy properties of spring mattresses, while others prefer a hard surface made of coconut fiber. Therefore, when choosing, you should pay attention to the following factors:

• Filler ventilation;
• Rigidity;
• Life time;
• Naturalness.

The last factor in Lately is decisive - people who are tired of living in the world of synthetics tend to give their preference natural fillers, for example, struttofiber with inclusions of wool, coconut or latex. As for service life, OrmaFoam and latex hold the lead here. The firmness of the chosen mattress is determined by personal preferences and medical indications.

Bi-coconut

Natural latex

Horsehair

Memorix

Ormafoam

Hallcon

Hallcon wool

Volumetric felt

Spunbond

Thermal felt

Carpet

Hot melt adhesive

Merino wool

Eco leather

Cotton felt– a non-woven material that is obtained by pressing and rolling cotton fiber under the influence of steam or temperature. This material has been known since time immemorial. Felt products were very popular among the nomadic peoples of Central Asia due to their healing and beneficial properties this material.

White felt is a soft and warm material, it absorbs moisture well, has an antibacterial effect, and has a positive effect on blood circulation. This material is highly environmentally friendly, since its base is cotton fiber without any impurities.

The main function of felt is to protect the filler from wear when in contact with the spring block. Flexible fiber guarantees an increase in the service life of products. The presence of a layer of felt in the mattress indicates the high quality of the product and guarantees its long service life.

High-quality soft felt, which has excellent flexibility and wear resistance, is used in the production of soft mattresses as a reliable reinforcing layer. It not only protects the mattress filler from wear and tear, but also creates additional comfort its softness, following the contours of a sleeping person’s body and promoting complete relaxation during sleep.

Thermal felt (heat-pressed felt) is a non-woven material consisting of natural and synthetic fibers. It is one of the most popular materials used in combination with other materials in the production of modern mattresses.

Purpose of thermal felt in mattresses

Thermal felt, used in mattresses with orthopedic properties, protects the coating. Design The mattress provides for the separation of the spring block from the covering with a layer of thermal felt. Thanks to the properties of the material, uniform spring pressure on the human body is ensured over the entire surface of the mattress. The mattress gains comfort while maintaining the required level of firmness.

Thermal felt composition

The composition of the material is not strictly regulated, so product manufacturers independently establish the proportions of fibers of natural and synthetic origin. Wool, cotton, jute and flax fibers are used as natural raw materials, occupying up to 60% of the volume of thermal felt. The presence of synthetic fibers is limited to 35–40%. However, there are also examples of thermal felt where synthetics are not used at all, or where only synthetic components are present.

Among the fibers of synthetic origin, the most widespread are polypropylene and acrylic. Polypropylene has a number of worthy qualities: it is durable, reliable and resistant to high loads. Acrylic has a low level of thermal conductivity. In addition to these materials, a number of manufacturers use polyester and polyamide fibers as components in thermal felt.

Thermal felt is supplied in sheets just over 2 meters wide, which is wide enough to make a mattress, ensuring minimal waste. The main characteristics of thermal felt, which is popular among manufacturers and consumers, include:

• Density of the material. The surface density of approximately 1 kg/sq.m provides high level tensile strength and low deformability. In the most traditional modifications of mattresses consisting of spring blocks, thermal felt acts as an insulating layer of polyurethane foam. This method of arrangement allows for comfortable conditions use of the top layer of the mattress;
• Elongation at break and tensile load. These characteristics indicate the amount of stretch of the material and the amount of body weight that the mattress can withstand without fear of damaging the thermal felt;
• An indicator of durability, that is, resistance to physical wear. The material, having quality indicators, does not lose its properties over a long period of operation;
• Thickness. The indicator is 3 mm or more, it may vary depending on the manufacturer and models of mattresses produced;

Attention! It is a hygienically safe material, can be used by allergy sufferers and does not have a polluting effect on environment upon destruction.

Production Features

The technology for producing thermal felt involves the use of specialized equipment - plucking and carding machines that perform operations to prepare fibers for further processing. Then the fibers are mixed and formed in a special machine, after which the material is bonded by needle punching (stitching method) or thermal bonding. To ensure reliability, many manufacturers use the thermal method after flashing. During the thermal bonding process, the workpiece is heated up to a temperature of 190 0 C and perform pressing using a unit specially designed for this purpose. After melting the synthetic fibers, the material is reliably bonded.

Important! Experts recommend choosing mattresses from a mixture of thermal felt, natural and synthetic fibers. It is the filler of this composition that has appropriate hygienic properties, high wear resistance and strength.

Among the variety of fillings, many prefer to choose mattresses with thermal felt, taking into account their natural origin. Creating a healthy microclimate in the bedroom, natural felt is well ventilated, dries quickly and does not absorb odors. However, modern artificial analogues are not inferior to natural felt in terms of characteristics. They also have hypoallergenic properties, are breathable and have other advantages.

From the point of view of consumer properties, the entire variety of mattresses can be divided into three groups according to hardness: soft, medium hard and hard. This same characteristic can be called “elasticity”. The rigidity of the mattress is ensured by the use of a spring block in its design, as well as special fillers such as coconut coir. In general, the more springs there are in a block square meter The thicker the layer of coconut coir, the harder the mattress.

The softness of the mattress is given by materials such as,. The more soft layers between the cover and the hard element of the mattress, the thicker these layers, the softer mattress. The soft layer takes the shape of the human body, allowing the muscles to relax. Moreover, polyurethane foam and latex come in different densities. The lower the density of the material, the softer the base. The softest mattress will be one that uses “memory effect” materials that take the shape of the human body.

You need to know that mattress bases made of artificial latex and, especially, PU foam are less durable and less environmentally friendly than those made of natural latex. The fact is that with daily use, residual deformations gradually accumulate in the mentioned artificial soft materials. In addition, foam rubber is destroyed by moisture, releasing toxic substances, and human skin always evaporates water to maintain a stable body temperature. All this means that in two to three years (depending on the person’s weight) the foam bed will be pressed through, and instead of a positive orthopedic effect, we get the exact opposite - an unnaturally curved position of the spine guarantees back pain and terrible health after sleep.

Natural latex is resilient and elastic, it can be washed, and it does not provoke allergic reactions.

By internal structure There are spring and springless mattresses. The same softness and elasticity indicators can be achieved for any of these types of construction. But spring mattresses, having excellent orthopedic properties, are priced somewhat lower than springless ones.

You can choose a mattress with different options elasticity for each of the two sides. For example, one is of medium hardness, the second is with a more pronounced orthopedic effect. In this case, you can change the firmness according to your mood simply by turning the mattress 180°.

Orthopedic or anatomical?

If you have a question about which mattress to choose is better - orthopedic or anatomical - you should know that these two concepts do not exclude, but complement each other.

Strictly speaking, the orthopedic function contributes to the correction and correction of a deficiency (temporary or even permanent). As a rule, “orthopedic” mattresses are anatomical. They can also quite rightly be called anatomical mattresses with an orthopedic effect. When purchasing, you need to select it depending on your weight, hip width, shoulder width, and your habit of sleeping on your stomach, side, or back. As a rule, people with low weight, narrow hips, and often on their stomach or back like to sleep on a “hard” base. People with narrow shoulders prefer to sleep on their sides, otherwise they need a high pillow. Often, orthopedic doctors recommend using orthopedic mattresses of medium and increased hardness for children and adolescents - as a guarantee correct formation growing skeleton.

As you know, the spine is not only the core of the human musculoskeletal system. Through spinal cord located in the spine, nerve impulses travel to every organ of the body. Damage to the spine not only threatens paralysis of the limbs, it is difficult to hope for the normal functioning of other internal organs. Currently, unfortunately, many people are susceptible to certain spinal diseases associated with lifestyle and work habits. It’s easy to purchase them, but fixing them is much more difficult.

Orthopedic mattress is a modern remedy for combating deformities of the spine and musculoskeletal system, as well as for their prevention. This is a way to maintain your health without putting any effort into it. After all, you will be treated in your sleep, in your own bed.
An orthopedic mattress is designed to create the so-called straight back effect. This means that when a person lies on such a mattress, his spine remains straight throughout the entire time. Today, almost all modern mattresses have orthopedic properties to one degree or another.

The secret of comfort anatomical mattress lies in the special structure of its spring block. The diameter of the springs is so small that there are more than 500 of them per square meter. Due to the fact that the springs are not connected to each other, they cover the contours of the body with maximum precision, the natural curves of the spine are not distorted, and the body muscles can completely relax during sleep. Each spring in the block has a separate fabric cover, and therefore anatomical mattresses never creak. The softness of such a mattress is given by multi-layered covering layers, such as,.

Anatomical mattress, is capable of completely repeating the anatomical forms of a person. It's like sports insoles for perfect feet. Anatomical insoles conform to the foot and prevent it from trampling and getting tired.

However, we sleep, first of all, to rest comfortably and gain strength, and only secondly, to achieve a therapeutic effect. That is why when choosing a mattress, the main condition is comfort, and if there is also a healing function, then this is very reasonable.

Types and properties of spring blocks

The main advantage spring mattresses, of course, is their relatively low price compared to springless ones. At the same time, spring mattresses have good orthopedic properties.

But it would be incorrect to talk about spring mattresses All in all. Because this group includes a whole range of mattresses that are dramatically different from each other. Thus, spring mattresses are usually classified depending on the shape of the springs, the way they are woven and their location.

The most popular are mattresses based on continuous weaving blocks. Their second name is Bonel blocks. This is a classic block of five-turn bicone springs, connected by a steel spiral and fastened with a rigid steel frame.

The springs are made of 2.2 mm thick wire and have special units to provide additional rigidity. The number of springs is 110-120 pieces per m2.

Relatively inexpensive, they can withstand heavy loads. This system of springs is orthopedic because it allows you to hold the body in an anatomical position. correct position. It is the basis for mattresses of medium and high hardness.

The main disadvantage of continuous weave mattresses is that they use large-diameter springs, due to which the edges of the springs can push through the covering layer over time soft material. This problem This is solved by using dense coconut coir or horsehair, which protect the soft layer. In addition, it is advisable to use modern materials, such as struttofiber, holofiber, latex, capable of withstanding a huge number of compression-recovery cycles without losing their original shape. Bonel type mattresses are ideal for people who do not have back problems, as well as for children and teenagers. Our store offers several inexpensive mattress models<.....>, "" based on the Bonel block.

Block-based mattresses are also produced independent springs. In this case, each barrel-shaped spring is placed in a special bag made of non-woven material. Thanks to this design feature mattresses with an independent spring block are quiet. Blocks of independent springs create an anatomical effect, distribute the weight of the human body, giving a feeling of complete relaxation to the entire body.

Compared to the Bonnel block independent springs allow you to provide greater comfort during sleep and avoid the “wave effect”, when the compression of one spring entails the compression of the others.

You will find a wide selection of mattress models based on a block of independent springs in the section:
- (block of independent springs TFK- 250 springs per m2)

One of the varieties of the independent block is the “multi-package”, which, thanks to the increased number of springs, has increased comfort, withstands heavy loads and provides high elasticity, improving blood circulation. Collection:

- (multi-package S1000 - 500 springs per m 2 (section for reconstruction)

In the "Micropackage" block of independent springs, thanks to the high density of the springs, the effect of "flowing around" the contours of the human body is achieved, which improves the anatomical properties of the mattress.. Collection:
- (micro package 1200 springs per m 2) - (section for reconstruction)

One of the modern developments is "Duet" block- a block of double independent springs, where a small diameter spring is placed in a large diameter spring. This technology allows you to combine two properties - softness (at low load) and elasticity (with increasing load). Ideal for spouses with a large weight difference who will sleep equally comfortably.

Important Features spring mattresses is the number of turns of the spring. The more there are, the more comfortable and softer it is, accordingly. mattress. Continuous weaving blocks (Bonnell) consist of springs with 4-5 turns, independent blocks - of springs with 6-9 turns.

Mattress covers

Functionality, appearance and the ease of use of a sleeping mattress cover depend on several factors - the composition of the material from which it is made and the ability to remove and clean it.

Depending on the fabrics used, mattress covers can be made of cotton, synthetic or mixed. The best mattress covers are jacquard. Jacquard- strong and durable fabric - has a high density of thread weaving. There are also covers for mattresses made of satin, calico, and polyester. To make high-quality covers, jacquard or knitwear is usually used.

Polyester is a beautiful-looking fabric, the mattress cover made from it shines, for which mattress manufacturers nicknamed it “glass.” But such a cover does not “breathe” well, and the sheet slides over it.

A mattress cover made of 100% cotton fabric (calico, satin) is more pleasant to the touch than synthetic, but quickly loses its shape and wears out. The optimal ratio for a mattress cover is 70-80% cotton and 20-30% synthetics.

When making a cover, the fabric can be quilted with and. A quilted mattress with a jacquard cover will retain heat in the cold season and give a feeling of freshness in the summer. This is a soft textured fabric used in standard mattresses. Jacquard perfectly resists elevated temperatures and absorbs moisture well. In addition, mattress covers made of satin jacquard fabric look chic and feel pleasant to the touch.

In terms of functionality, mattress covers can be removable And non-removable. Removable covers are undoubtedly more practical and easier to clean. They are especially good for cribs and allow you to maintain the necessary hygiene regime for the child. But not all covers can be removed and washed. For example, jacquard mattress covers shrink significantly when washed. Therefore, they must be cared for by dry cleaning, which increases the cost of maintaining the mattress.

U fixed Mattress covers also have their advantages. For example, in their manufacture special equipment is used that ensures a tight fit of the cover to the mattress. The cover does not move off the surface of the mattress and does not twist. In addition, a non-removable cover holds the layers of the mattress more tightly, and this, in turn, increases its service life.

There is a way to combine the advantages of both options: you can order a mattress with a simple non-removable cover and separately purchase a removable cover of the appropriate size, or a mattress cover for it.

Our store offers you mattresses with covers made of cotton jacquard (cotton 70%, polyester 30%), quilted with spunbond and padding polyester.

For mattresses of the Optima series, the choice of cover material is even wider: in addition to cotton jacquard, you can choose knitwear with silver thread, impregnated with eucalyptus; or polycotton (70-80% cotton, 30-20% synthetic thread); or synthetic jacquard (polypropylene 65%, polyester 35%) - which will allow you to save a little (from 140 to 360 rubles depending on the size of the mattress).

Materials used in the production of mattresses

BATTING

Batting belongs to the category of non-woven materials. In the USSR, batting was a thin stitched layer of cotton wool, which was used mainly for insulating clothing. Now on the materials market one can distinguish needle-punched, canvas-stitched and thermally bonded types of batting.
The main difference is that with needle-punched batting (canvas), the bonding of the original wool blend, synthetic or cotton fiber occurs due to piercing with a dense package of punching needles.

And canvas-stitched or quilted (as it is often called) batting is bonded using cotton or polyester. thread that quilts the fabric along its entire length (in the form of a herringbone).
Thermally bonded batting (thermal batting) is a non-woven material, which is a thermally bonded fabric, produced by forming a canvas using a carding machine and a card converter. This layer passes through a thermal oven, where the fiber is easily fixed. The composition of thermal batting is similar to half-woolen batting with the addition of polyester fiber for bonding the layer in a thermal oven.
Needle-punched batting and thermal batting are used in the production of mattresses as cushioning (protects the soft layer from wear) and flooring material (used as a soft filler).

FELT

Felt is a non-woven material made from felted wool or from synthetic fibers. Needle-punched felt and thermally bonded felt (thermal felt) in the production of mattresses are used as cushioning (protects the soft layer from wear) and covering material (gives the mattress additional rigidity and elasticity).

COCONUT COIR

Coconut palm fiber is a pure filler plant origin. Coconut coir is produced from coconut fibers, mainly in India and Sri Lanka.
The fibers, reaching 30 cm in length, protect the fruit and soften the impact when falling from a height of about 30 m, like elastic upholstery. Based on its natural purpose, coconut fiber is also very suitable as a filler for elastic orthopedic mattresses.
Preliminary processing Processing of coconut fiber involves separating the fibers from the nut and removing foreign substances from the resulting mass. The fiber is then aged in seawater, a process that can last up to 10 months. The fibers are then dried in the sun.
The final product is an elastic and strong plant fiber. Coconut coir slabs have high rigidity, but at the same time are quite flexible and elastic.
To obtain an elastic, deformation-resistant, breathable filler, coconut palm fibers are impregnated with natural latex. The ideal proportion of latex and coconut fiber is 50% to 50%. Coconut coir with this composition is elastic and durable. In Russia, more rigid boards are common, containing 70% coconut fiber and 30% latex.
Coconut coir is designed to give the mattress rigidity. In mattresses where medium hardness is required, coir is combined with elastic fillers.

LATEX

Two concepts are widely used in the industry: natural latex and artificial latex. These two materials are different in appearance and properties, due to their composition.

Natural latex- a material containing the sap of Hevea (a genus of evergreen trees of the Euphorbia family), in other words - natural rubber. The main source of natural rubber, Hevea brasiliensis, is cultivated in tropical countries.
Rubber in pure form It is afraid of contact with fat and ultraviolet radiation, which destroys it, so special stabilizing additives are used in the production of latex.

The production of natural latex used in the production of mattresses and the furniture industry has its own technological features:

• From a special container where the latex mixture is continuously mixed, it enters a special container and foams.
• The foam is poured into special molds and vulcanized at a temperature of 100°C.
• The resulting workpiece is removed from the mold.
• The finished block is sequentially cleaned of foam residues, dried at a temperature of 120°C, tested for hardness, weighed and packaged.

The maximum rubber content possible in this material is 85%; optimal for use in mattress production is from 45% to 65%; it is with this percentage of rubber that the resulting latex foam has the proper elasticity, resilience (thanks to natural rubber) and wear resistance (thanks to additives).

Properties of natural latex:

• High elasticity due to the content of natural rubber
• Excellent support and ergonomic properties
• Self-ventilation
• Wear resistance
• Hypoallergenic and hygienic
• "Silent" material (absolute absence of annoying noise during operation)

Latex artificial- commercial name for highly elastic. Compared to other brands of polyurethane foam, artificial latex has increased elasticity. The creation of this filler is one of the most successful attempts to bring the properties of a synthetic material closer to the properties of a material with natural ingredients. Artificial latex has good recovery ability and is more wear-resistant than other types of polyurethane foams. The main and, perhaps, the only advantage of artificial latex over natural latex is its lower price.

Artificial and natural latex used in spring mattresses as a highly elastic filler, giving the mattress elasticity; in the form of a monolithic block is used in springless mattresses. In the latter case, these are highly elastic mattresses with good ergonomic qualities.

MEMORIFORM

Hypoallergenic memoryform has no analogues among materials used in the furniture industry. The cells of this material have open form and are microscopic “springs” that compress under the influence of load and body heat.

Its peculiarity is its ability to “remember” the shape of the body: such a mattress adapts to the contours of the person lying on it and, having “remembered” his silhouette, does not exert reciprocal pressure on him. As a result, a weightless effect appears and a feeling of complete comfort is born. This material is characterized by high strength and reliability, which will allow you to use the mattress for a fairly long period.

On a mattress made of such material you can sleep all night without ever turning over, and there will be no problems with blood vessels, because nothing compresses them.

POLYURETHANE FOAM

In fact, polyurethane foam(PUF) is a mass-produced engineering plastic that can be used for a variety of purposes. Produced by foaming polyesters and polyesters.
Block elastic PU foam is often used in the manufacture of mattresses. The reason is the high breathability, excellent moisture and heat exchange, and low weight of this material. However, it should be remembered that the density of the polyurethane foam used in the manufacture of the mattress must be at least 30-35 kg/cub.m. This is necessary so that the polyurethane foam cells do not deform and moisture and air exchange inside the product are not disrupted.

The disadvantage of block polyurethane foam (especially with a density less than 30 kg/cubic meter), which should be remembered, is that the material may lose its original properties when recovering from excessive compression, as well as the property of gradually deteriorating under the influence of moisture and heat generated by the human body .

In the mattresses offered on our website, polyurethane foam is used to form a box around the perimeter (along the side) of the product. And more are used as flooring suitable materials, for example latex, struttofiber, holofiber, memoryform.

SINTEPON

- high-quality non-woven filler of the traditional production method for upholstered furniture, mattresses, bedding, quilting, sewing and decorative items new generation.

The production technology includes classic method formation of non-woven fabric of the Sintepon type using modern technological capabilities, expressed in the use of additional technological equipment, creating a unique fabric structure that has a larger volume at a lower density, as well as better tearing characteristics.

Sintepon is made from polyester fibers. The fibers are fastened together thermally. Polyester fiber with a low-melting coating is used as a binding material.

SPUNBOND

Polypropylene non-woven thermally bonded material (fabric) "SPUNBOND" has a wide range of applications as a replacement for more expensive materials.
Composition: 100% polypropylene.
Manufacturing method: thermal joining of fibers.

Due to special additives, the properties of the material can be different: hydrophilic, hydrophobic, antistatic, antibacterial and others.
The density of spunbond used for the furniture industry is 15-100 g/sq.m.

Spunbond has found wide application in the furniture industry. Spunbond is a facing non-woven fabric designed to replace materials traditionally used in the furniture industry such as calico, itcal, burlap, butt, interlining, etc.

Strength, durability, ease of cutting and other qualities of this material allow it to be used for cladding, interior panels and back side upholstered furniture, as a separating layer between wallpaper fabric, padding and forming material, for strengthening seams, covering springs, mattresses, etc.

When making furniture with removable covers that can be washed or dry cleaned, non-woven material "Spunbond" is simply irreplaceable (for internal lining pillows and mattresses).

STRUTTOFIBER

Struttofiber™ (is a registered trademark) – “non-woven independent springs”. The name Struttofiber consists of the words "Strutto", meaning vertical fiber laying technology, and "Fiber", from English word fiber, which actually means laying fibers using Strutto technology.

Struttofiber is one of the best orthopedic materials for the production of modern and comfortable mattresses, as well as a unique and inimitable filler for modern upholstered furniture with increased requirements for comfort.
The uniqueness of Struttofiber technology lies in the vertical laying of fibers, which gives non-woven material Struttofiber has improved volume recovery compared to other mattress covering materials. Struttofiber is produced on the basis of various synthetic and natural fibers in the density range from 750 to 2500 g/sq.m., and has good recovery after repeated compression.

Struttofiber is made from polyester fibers. Bonding of fibers to each other is carried out thermally. Polyester fiber with a low-melting coating is used as a binding material. In the production of some types of Struttofiber, additional fibers are introduced into the composition: cotton, wool, camel hair, goat hair, etc.

Struttofiber is a homogeneous fabric consisting of three layers: two reinforcing and one load-bearing. The load-bearing layer is located between two reinforcing layers. Fibers forming load-bearing layer, located vertically relative to the reinforcing layers. The figure below shows the “mechanism” of compression resistance of the Struttofiber flooring material. As you can see, the Struttofiber structure resists compression, reminiscent of the work of many independent springs.

Orthopedic flooring material Struttofiber is ideal for use in the production of mattresses. It provides sufficient elasticity to maintain the original shape of the mattress. The use of Struttofiber gives the mattresses orthopedic properties, and good heat exchange and air circulation creates comfort.

"Holofiber ®" is 100% polyester, which is a hollow fiber. All voluminous Holofiber ® canvases are manufactured by thermal bonding and processing of the canvas for a certain time under pressure at high temperatures. These technologies favorably distinguish Holofiber ® from other materials, for the fastening of which short-lived and toxic PVA glue, acrylic, etc. are often used.

Thermally bonded canvases may have different densities from 60 to 4000 g/m2, with a maximum width of up to 3.6 m and the ability to vary height.

The same material with the same density can be made different in thickness, as well as denser, lighter, softer, thinner, more elastic, etc.

Finished fabrics can be calendered - bake the top and/or bottom layers in order to prevent migration of fibers through the fabric, which avoids the need to use additional materials (non-woven fabric, padding polyester, etc.) or create multi-layer cushioning material using liaison(glue, acrylic, etc.) before quilting.

Holofiber® nonwoven fabrics have such high consumer properties, How:
- environmental friendliness;
- non-allergic;
- absolute rot resistance;
- lack of moisture absorption;
- odor resistance;
- non-flammable;
- breathability;
- stable forms;
- convenience and ease of washing.

Thus, Holofiber® fabrics are able to satisfy any requirements of designers, constructors, and consumers.

« Holofiber ®-Hard» - rigid non-woven fabric. Effective when used in heavily loaded elements of upholstered furniture, car interiors, etc. It is an environmentally friendly substitute for toxic and short-lived foam rubber in the manufacture of upholstered furniture, orthopedic mattresses, etc.

In fact, mattresses and cushioned furniture can only consist of “Holofiber” non-woven fillers of different hardness, height and density. Without foam rubber, without coconut, without cotton wool, without felt, without padding polyester! "Holofiber" has become an alternative to all these fillers and floorings. However, any type of “Holofiber” goes well with each of the listed materials.