Gesn insulation of walls with mineral wool slabs. For construction work
Norms and prices
for new technologies
in construction
(DIRECTORY OF ENGINEER-ESTIMATE)
Under the general editorship of P.V. Goryachkina
PARTI
ELEMENTAL ESTIMATED STANDARDS
AND SINGLE PRICES FOR CONSTRUCTION WORK
COLLECTION 26. THERMAL INSULATION WORKS
Moscow
2004
Authors' team: P.V. Goryachkin, A.I. Shtokolov, V.G. Guryev, A.N. Zhukov, A.P. Ivanov. L.A. Danilova, B.A. Barkhudaryan, M.V. Makarova, E.N. Fedotova, V. M. Semkova, N.N. Kalinko, T.A. Kropotova, M.I. Guslin Norms and prices for new technologies in construction (Handbook of cost estimating engineer). - Moscow, 2004. The proposed Directory includes additional elemental estimate standards and unit prices at the base price level of 2000 for work using new technologies, equipment, machines and mechanisms, materials, products and structures, including imported ones, as well as additional norms and prices for traditional work technologies. Intended for a wide range of engineering and technical specialists and economists of construction, installation and repair and construction organizations related to the development, coordination, approval and examination of estimate documentation.
PART I
ELEMENTAL ESTIMATES AND UNIT PRICES
FOR CONSTRUCTION WORK
COLLECTION 26. THERMAL INSULATION WORKS
SECTION 01. THERMAL INSULATION WORKS2. INSULATION OF COLD SURFACES OF BUILDING STRUCTURES, REFRIGERATORS WITH THERMAL INSULATION PRODUCTSTable ESN 26-01-043 Wall insulation with acoustic mats
Meter: 100 m2 26-01-043-1 Insulation of walls with acoustic mats made of ultra-super-thin fiberglass 50 mm thick plastic film
Resource code |
Cost element name |
Unit measured |
|
1 |
|||
Average job level | |||
2 |
Driver labor costs | ||
MACHINES AND MECHANISMS | |||
Flatbed vehicles up to 5 tons | |||
MATERIALS | |||
Ultra-superfine fiber mats 50 mm thick |
Unit prices
No. prices |
Unit measured |
Direct costs, rub. |
IN including, rub. |
Workers' compensation |
Machine operation |
Materials |
Incl. salary |
Consumption of unaccounted materials |
(Codes of unaccounted materials) |
Table 26-01-043 Wall insulation with acoustic mats | 100 m 3 | Wall insulation with acoustic mats made of ultra-super-thin glass fiber 50 mm thick in polyethylene film |
Table ESN 26-01-044 Strips of fiberboard along the perimeter of floors
Scope of work: Laying thermal insulation materials with adjustment and fastening Meter: 100m 26-01-044-1 Strips of fiberboard around the perimeter of the floors
Resource code |
Cost element name |
E d.meas. |
|
Labor costs of construction workers | |||
Average job level | |||
Driver labor costs | |||
MACHINES AND MECHANISMS | |||
Single-bucket loaders with pneumatic wheels | |||
Flatbed vehicles up to 5 tons | |||
MATERIALS | |||
Bioresistant wood fiber boards 25 mm thick |
Unit prices
In estimated prices as of 01/01/2000.
No. prices |
Name and characteristics of construction work and structures |
Unit measured |
Direct costs, rub. |
Including, rub. |
Labor costs of construction workers, person-hours |
|||
Workers' compensation |
Machine operation |
Materials |
||||||
(Codes of unaccounted materials) |
Name and characteristics of materials not included in prices |
Incl. salary |
Consumption of unaccounted materials |
|||||
Table 26-01-044 Strips of fiberboard around the perimeter of floors | 100 m | |||||||
Fiberboard strips around the perimeter of the floors | ||||||||
Bioresistant wood fiber boards 25 mm thick |
EXTERNAL THERMAL INSULATION OF BUILDINGS WITH THIN PLASTER OVER INSULATION (SYSTEMS WITH RIGID FIXED INSULATION)
Almost all developed countries of the world currently use energy-saving technologies, and not the least of them are systems facade insulation.Purpose: i Increasing the thermal protection of building envelopes during new construction and reconstruction existing buildings. i Saving energy resources for heating buildings. i Expansion of possibilities for decorative finishing appearance facades. i Increase protective properties façade against adverse factors. i Indirectly solve the problem of protecting the environment and reducing the manifestations of the “greenhouse” effect. Requirements for modern facade insulation systems: i Can be used on any type of building substrate. i High resistance to atmospheric and mechanical influences. i Resistant to UV radiation. i Good vapor permeability of the entire system. i System compatibility of all constituent elements. i Breadth of architectural and technological solutions. i Variety of choice of decorative and finishing materials. i Maintainability. i Long service life and operation. The State Construction Committee of Russia has currently certified more than 15 facade insulation systems, both foreign and domestic producers. The most well-known Russian systems are: THERM OMAX (Loritel-Anker LLC), ISOTECH (Izotech LLC), POLYDOM (Polidom LLC), RADEX (BelNIIS Minskstroyarchitecture, Republic of Belarus), "RUSHHEKK-TISS" (RUSHEKK LLC), "SINTECO" (NIIMosstroy, State Unitary Enterprise Center "Enlacom"), TEPLO-AVANGARD (Avangardstroymaterialy LLC), "WARM HOUSE" (OJSC "Pilot Plant of Dry Mixes"), and etc. Among Western systems, it should be noted: “ALLIGATOR” (Germany), “ALSECCO” (Germany), “SARATEST” (Germany), “CERESIT” (Germany), “DRYVIT SYSTEMS” (USA), “ISPO” (Germany) , “SENERGY” (USA), “TEX-COLOR” (Germany), etc. Legend: A - load-bearing wall; B - exterior decoration(plaster, etc.), if available; B’ - penetrating primer; B - special mineral adhesive composition; D - special facade driven or screw dowel; D - insulation boards (basalt fiber or expanded polystyrene); E - base layer made of adhesive mineral composition; F - alkali-resistant fiberglass mesh; Z - acrylate primer with quartz sand(quartz primer); And - decorative facade plaster. Before starting the installation of thermal insulation systems, it is necessary to ensure that all internal “wet” processes are completed (this is especially true plastering works and production of cement screed). The enclosing structure and internal plaster must dry to such an extent that excessive accumulation of moisture in the walls becomes impossible. External part The wall should be dry to the touch. The foundation must be separated from the “structure” by horizontal waterproofing, which prevents the capillary rise of moisture into the thermal insulation system. During installation, measures must be taken to prevent water from entering the system and into the system. All materials must be stored dry warehouse. The minimum daily air temperature during the installation of the system should not be lower than +5 ° C. Best quality can be achieved when performing work under protective coating located on scaffolding and fencing work area from the rain and sun rays. Installation is recommended to be carried out: i after completion of interior finishing work; i after installation of the roof; i after installation of window and door units.
1. General instructions 1.1. Elementary estimate standards for external thermal insulation of buildings with thin plaster for insulation (systems with rigidly fastened insulation) are developed in accordance with SP 12-101-98 " Technical rules production of external thermal insulation of buildings with thin plaster on insulation" (Gosstroy of Russia dated March 19, 1998 No. BE-19-8/14). The regulations apply to the device thermal insulation coating external enclosing structures of residential and public buildings, made of the following materials: concrete (monolithic, prefabricated panels), brick (with or without plaster), wall blocks (with or without plaster). The façade system was adopted as a representative system thermal insulation system THERMOMAX (Technical certificate of the Gosstroy of Russia No. TS-07-0680-03). 1.2. The standards provide for the performance of work from ready-made inventory scaffolding at a height of up to 30 m. When performing work at a height of over 30 m, the following coefficients should be applied to the labor cost standards depending on the height: up to 50 m - 1.12 up to 60 m - 1.20 above 60 m - 1.30. If it is necessary to install scaffolding specifically for thermal insulation of facades, justified in the construction project of the facility, the consumption of resources for these purposes should be determined according to the standards of the Collection GESN-2001-08 “Structures made of bricks and blocks.” Correction factors provided for in clause 1.22 of the Technical Part of the Collection GESN-2001-26 " Thermal insulation work» to the standards of the table. 01/26/045 do not apply. 1.3. The standards provide for thermal insulation of simple external walls and walls of medium complexity with the area occupied by architectural details not exceeding 30% of the wall area. When thermally insulating complex facades (where the area occupied by architectural details is more than 30% of the wall area), an increasing coefficient of clause 3.1 of the Technical Part is applied to the labor cost standards for construction workers. 1.4. Specific brands thermal insulation materials should be taken according to design data. The materials and structures in the standards are averaged and adopted according to those most commonly used at present. In the case of using materials and structures (adhesives, primers, facade plasters, profiles, dowels) different in brand from those taken into account in the standards, the norms of the ESN table are not adjusted, except in cases of development individual standards in agreement with the customer. 1.5. When insulating the facades of repaired and reconstructed buildings, the following can be carried out as part of the preparatory work: i repair of the wall surface; i dismantling gas and drainpipes, as well as other parts that interfere with the work; i removal of efflorescence, fungi, mold using special compounds; i lengthening the mounting brackets for drains, lightning rods, external lighting fixtures etc.; i sandblasting; i rinsing with water using units high pressure and drying. Costs for these purposes are determined according to the standards of GESNr-2001 for repair and construction works. 1.6. Priming and painting of the protective and decorative layer ( facade plaster) is determined according to the standards of the Collection GESN-2001-15 “Finishing works” and GESN-2001-13 “Protection building structures and equipment from corrosion." 2. Rules for calculating the volume of work 2.1. The area of the insulated wall surface should be calculated minus the openings along the outer contour of the boxes. If there are two boxes in the opening, the area of the opening is calculated by the contour of the outer box. 2.2. Area insulated architectural details(pilasters, half-columns, cornices, parapets, bay windows, loggias, belts, etc.) should be included in the total area of the insulated wall surface. 3. Coefficients to normsTable ESN 26-01-045 External thermal insulation buildings with thin plaster over insulation
Scope of work: 01. Inspection and preparation of the base ( mechanical cleaning building base from mortar residues; sealing local damage and cracks, leveling individual places with lime-cement mortar). 02. Prime the base with a penetrating primer to eliminate leaks on the wall surface. 03. Installation of insulation (with dressing) on the adhesive composition with its preparation. 04. Mechanical fastening of insulation with “disc-type” façade plastic dowels with a metal rod 1). 05. Sealing the junctions of insulating boards to wooden, metal and other structures on the facade using polyurethane foam. 06. Installation of additional protective elements on the external corners of the building, as well as strengthening of door and door ribs window slopes perforated aluminum or steel (galvanized steel) corners (profiles). 07. Construction of a reinforced (base) layer on an adhesive mineral composition (application adhesive composition, fiberglass mesh reinforcement and priming). 08. Application of a protective and decorative layer (facade plaster). The standards take into account minor and auxiliary operations: drilling holes; preparation of compositions; gluing oblique reinforcing mesh inserts to the corners of window and doorways on the facade; sealing the places where scaffolding is attached to the wall, etc. 1) Depending on the adopted technological sequence, doweling of the insulation can be done before or after laying the reinforcing mesh. Instead of “disc-type” plastic dowels with a metal rod, spacer sleeve dowels or polyamide dowels can be used. These options do not affect the performance standards given below. Meter: 100 m 2 of insulated surface of external walls (excluding openings) External thermal insulation of buildings with thin plaster over insulation 26-01-045-01 slab thickness up to 50 mm 26-01-045-02 slab thickness up to 80 mm 26-01-045-03 slab thickness up to 100 mm 26-01-045- 04 slab thickness up to 120 mm 26-01-045-05 slab thickness up to 150 mm
Resource code |
Cost element name |
E d.meas. |
|||||
Labor costs of construction workers | |||||||
Average job level | |||||||
Driver labor costs | |||||||
MACHINES AND MECHANISMS | |||||||
Electric winches | |||||||
Electric rotary hammers | |||||||
MATERIALS | |||||||
Thermal insulation slabs (type, brand according to the project; mineral wool slabs made of basalt fiber or polystyrene foam boards) | |||||||
Fiberglass dowel 100 mm | |||||||
Fiberglass dowel 120 mm | |||||||
Fiberglass dowel 150 mm | |||||||
Fiberglass dowel 170 mm | |||||||
Fiberglass dowel 200 mm | |||||||
Dry adhesive mixture for insulation and reinforcement type “TERMOMAX-100” (dry mineral lightweight adhesive composition) | |||||||
Fiberglass plaster mesh 5 ´ 5 mm | |||||||
Fiberglass mesh angular | |||||||
Decorative facade plaster type “TERMOMAX - D 1” | |||||||
Polyurethane foam sealant (mounting foam) type Makroflex, Soudal in 750 ml cylinders | |||||||
Water | |||||||
Aluminum profiles CA16-122 | |||||||
Dowels for fastening profiles |
Unit prices
In estimated prices as of 01/01/2000.
No. prices |
Name and characteristics of construction work and structures |
Unit of measurement |
Direct costs, rub. |
Including, rub. |
Labor costs of construction workers, person-hours |
|||
Workers' compensation |
Machine operation |
Materials |
||||||
(Codes of unaccounted materials) |
Name and characteristics of materials not included in prices |
Incl. salary |
Consumption of unaccounted materials |
|||||
Table 26-01-045 External thermal insulation of buildings with thin plaster over insulation | 100 m 2 insulated surface of external walls (excluding openings) | |||||||
External thermal insulation of buildings with thin plaster over insulation: | ||||||||
slab thickness up to 50 mm | ||||||||
Thermal insulation boards | ||||||||
slab thickness up to 80 mm | ||||||||
Thermal insulation boards | ||||||||
slab thickness up to 100 mm | ||||||||
Thermal insulation boards | ||||||||
slab thickness up to 120 mm | ||||||||
Thermal insulation boards | ||||||||
slab thickness up to 150 mm | ||||||||
Thermal insulation boards |
Technical part
The standards of Table 26-01-046 provide for thermal insulation of floor slabs and internal basement walls as for prefabricated buildings reinforced concrete panels(expanded clay concrete) and for buildings with brick walls. Mineral wool boards with a synthetic binder, polystyrene foam, and fiberglass materials (ISOVER, URSA) are used as materials for thermal insulation of walls and ceilings. The thickness of the thermal insulation layer is determined depending on the wall material in accordance with the project. Thermal insulation boards are attached to the walls and floor slabs of the basement with galvanized steel mesh using anchors. The nets are protected with a layer of plaster 20 mm thick.
Table ESN 26-01-046 Thermal insulation of ceilings and internal walls of the basement
Scope of work: 01. Preparation of the insulated surface. 02. Installation of anchors in ceilings (standards 5, 6) or in the internal wall of the basement (standards 7, 8) with drilling holes. 03. Sawing slabs 04. Laying thermal insulation boards“dry” in 2 layers with local adjustment to the ceiling at the floor level of the 1st floor (standards 1 - 4). 05. Installation of insulation and metal mesh with fastening to anchors with nuts and washers (standards 5 - 8). 06. Installation and fastening of steel strips (standards 7, 8). 07. Plastering on a grid the surface of the floor (standards 5, 6) or the surface of the walls (standards 7, 8). Meter: 100 m 2 of insulated surface Thermal insulation of the ceiling at the floor level of the 1st floor with insulation thickness: 26-01-046-1 140 mm 26-01-046-2 120 mm 26-01-046-3 100 mm 26-01-046-4 80 mm Thermal insulation of the floor above the basement from below with insulation thickness: 26-01-046-5 70 mm 26-01-046-6 60 mm Thermal insulation device interior wall basement with insulation thickness: 26-01-046-7 70 mm 26-01-046-8 60 mm
Resource code |
Cost element name |
Unit measured |
|||||
Labor costs of construction workers | |||||||
Average job level | |||||||
Driver labor costs | |||||||
MACHINES AND MECHANISMS | |||||||
Electric rotary hammers | |||||||
Mortar pumps 1 m 3 /h | |||||||
Flatbed vehicles with a carrying capacity of up to 5 tons | |||||||
MATERIALS | |||||||
Thermal insulation boards | |||||||
Woven mesh with square cells No. 05, galvanized | |||||||
Table continuation
Resource code |
Cost element name |
Unit measured |
|||
Labor costs of construction workers | |||||
Average job level | |||||
Driver labor costs | |||||
MACHINES AND MECHANISMS | |||||
Electric rotary hammers | |||||
Mortar pumps 1 m 3 /h | |||||
Truck-mounted cranes when working on other types of construction (except main pipelines) 10 t | |||||
Flatbed vehicles with a carrying capacity of up to 5 tons | |||||
MATERIALS | |||||
Thermal insulation boards | |||||
Woven mesh with square cells No. 05, galvanized | |||||
Ready finishing mortar (composition and brand according to the project) | |||||
Polyethylene expansion dowels | |||||
Anchor pieces made of straight or bent round threaded rods (with or without washers and nuts), supplied separately | |||||
Unit prices
In estimated prices as of 01/01/2000.
No. prices |
Name and characteristics of construction work and structures |
Unit measured |
Direct costs, rub. |
Including, rub. |
Labor costs of construction workers, person-hours |
|||
Workers' compensation |
Machine operation |
Materials |
||||||
(Codes of unaccounted materials) |
Name and characteristics of materials not included in prices |
Incl. salary |
Consumption of unaccounted materials |
|||||
Table 26-01-046 Thermal insulation of ceilings and internal walls of the basement | 100 m 2 of insulated surface | |||||||
Thermal insulation of the ceiling at the floor level of the 1st floor with insulation thickness: | ||||||||
140 mm | ||||||||
Thermal insulation boards | ||||||||
120 mm | ||||||||
Thermal insulation boards | ||||||||
100 mm | ||||||||
Thermal insulation boards | ||||||||
80 mm | ||||||||
Thermal insulation boards | ||||||||
Thermal insulation of the floor above the basement from below with insulation thickness: | ||||||||
70 mm | ||||||||
Thermal insulation boards | ||||||||
60 mm | ||||||||
Woven mesh with square cells No. 05, galvanized | ||||||||
Thermal insulation boards | ||||||||
Ready finishing mortar (composition and brand according to the project) | ||||||||
Thermal insulation device for the internal wall of the basement with the thickness of the insulation: | ||||||||
70 mm | ||||||||
Woven mesh with square cells No. 05, galvanized | ||||||||
Thermal insulation boards | ||||||||
Ready finishing mortar (composition and brand according to the project) | ||||||||
60 mm | ||||||||
Woven mesh with square cells No. 05, galvanized | ||||||||
Thermal insulation boards | ||||||||
Ready finishing mortar (composition and brand according to the project) |
Table ESN 26-01-053 Coating the insulation surface of flat and curved surfaces with asbestos-cement sheets and slabs
Scope of work: Installation and fastening of plates Meter: 100 m2 Surface insulation coating of flat and curved surfaces: 26-01-053-3 with asbestos-cement sheets and slabs
Resource code |
Cost element name |
Unit measured |
|
Labor costs of construction workers | |||
Average job level | |||
Driver labor costs | |||
MACHINES AND MECHANISMS | |||
Single-bucket loaders with pneumatic wheels | |||
Flatbed vehicles up to 5 tons | |||
MATERIALS | |||
Asbestos cement slabs | |||
Galvanized sheet steel 0.8 mm | |||
Steel tape 2 ´ 30 mm | |||
Low carbon steel wire for various purposes galvanized 1.1 mm |
Unit prices
In the estimates prices on 01/01/2000
No. prices |
Name and characteristics of construction work and structures |
Unit measured |
Direct costs, rub. |
Including, rub. |
Labor costs of construction workers, person-hours |
|||
Workers' compensation |
Machine operation |
Materials |
||||||
(Codes of unaccounted materials) |
Name and characteristics of materials not included in prices |
Incl. salary |
Consumption of unaccounted materials |
|||||
Table 26-01-053 Coating the insulation surface of flat and curved surfaces with asbestos-cement sheets and slabs | 100 m 2 | |||||||
Surface insulation coating of flat and curved surfaces: | ||||||||
asbestos-cement sheets and slabs | ||||||||
Asbestos cement slabs |
Operation of construction machines
Name |
Price without VAT, rub. |
|||
estimated cost, mash.-h |
incl. drivers' wages |
|||
Truck-mounted cranes when working on other types of construction (except main pipelines) 10 t | ||||
Electric winches, traction force 19.62 (2) kN (t) | ||||
Mortar pumps 1 m 3 /h | ||||
Single-bucket loaders with pneumatic wheels | ||||
Electric rotary hammers | ||||
Electric circular saws | ||||
Combined press shears | ||||
Flatbed vehicles with a carrying capacity of up to 5 tons |
Estimated prices for material resources
Name |
Price without VAT, rub. |
||
Low-carbon steel wire for various purposes, galvanized with a diameter of 1.1 mm | |||
Calm strip steel, grade St3sp, width 50 - 200 mm, thickness 4 - 5 mm | |||
Galvanized steel sheet sheet thickness 0.8 mm | |||
Polyurethane foam for sealing joints in a 0.75 l can | |||
Plaster mesh made of fiberglass 5 ´ 5 mm with polymer impregnation (according to the “TERMOMAX” system) | |||
Polyethylene expansion dowels | |||
Dowels for fastening metal profiles 6.0 ´ 40 mm | |||
Galvanized self-tapping screws | |||
Corner fiberglass mesh with polymer impregnation (according to the “TERMOMAX” system) | |||
Steel tape 2 ´ 30 mm | |||
Stitched mats made of super-thin glass fiber without binder, 50 mm thick | |||
Fiberglass dowels 100 mm for facades (according to the “TERMOMAX” system) | |||
Fiberglass dowels 120 mm for facade (according to the “TERMOMAX” system) | |||
Fiberglass dowels 150 mm for facade (according to the “TERMOMAX” system) | |||
Fiberglass dowels 170 mm for facade (according to the “TERMOMAX” system) | |||
Fiberglass dowels 200 mm for facades (according to the “TERMOMAX” system) | |||
Penetrating primer type “TERMOMAX-300” | |||
Quartz primer type “TERMOMAX-1301” | |||
Dry adhesive mixtures such as “TERMOMAX-100” | |||
Facade plaster mixtures decorative type"TERMOMAX - D 1" | |||
Anchor pieces made of straight or bent round threaded rods (with or without washers and nuts), supplied separately | |||
Cold-formed profiles from aluminum alloys for enclosing building structures SA16-122-0.6P | |||
Ready-made finishing mortar, heavy, cement-lime 1:1:6 | |||
Water |