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Comprehensive testing Carrying out organizational and preparatory engineering work. How a comprehensive testing report is formed Comprehensive testing of main and auxiliary equipment

Completely completed power plants, boiler houses (steam and hot water), electrical and heating network facilities, as well as, depending on the complexity of the power facility, their queues and start-up complexes must be put into operation in the manner established by the current rules. This requirement also applies to the acceptance into operation of energy facilities after expansion and reconstruction.

1.2.2

The start-up complex must include, ensuring normal operation under given parameters, part of the total design volume of the power facility, consisting of a set of structures and objects assigned to specific power plants or to the power facility as a whole (without reference to specific power plants).

It should include: equipment, structures, buildings (or parts thereof) for main production, auxiliary production, auxiliary, household, transport, repair and warehouse purposes, landscaped area, public catering points, health centers, dispatch and technological control facilities (SDTU), communications, engineering communications, treatment facilities that ensure the production, transmission and supply of electricity and heat to consumers, the passage of ships or fish through shipping or fish passage devices. To the extent provided for by the project for this launch complex, standard sanitary and living conditions and safety for workers, environmental protection must be ensured environment, Fire safety.

1.2.3

Before commissioning of a power facility (start-up complex), the following must be carried out:

individual tests of equipment and functional tests of individual systems, ending for power units with a trial run of main and auxiliary equipment;

comprehensive testing of equipment.

During the construction and installation of buildings and structures, intermediate acceptance of equipment units and structures must be carried out, as well as hidden work.

1.2.4

Individual and functional tests of equipment and individual systems are carried out with the involvement of customer personnel design schemes after completion of all construction and installation work on this unit. Before individual and functional tests, compliance with: these Rules, building codes and regulations, standards, including labor safety standards, technological design standards, rules of state control and supervision bodies, norms and requirements of environmental legislation and other state supervision bodies, rules for the construction of electrical installations must be checked. , labor protection rules, explosion and fire safety rules.

1.2.5

Defects and deficiencies made during construction and installation, as well as equipment defects identified during individual and functional tests, must be eliminated by construction, installation organizations and manufacturing plants before comprehensive testing.

1.2.6

Trial runs are carried out before comprehensive testing of power facilities. During a trial run, the operability of equipment and technological schemes and the safety of their operation must be checked; all monitoring and control systems were checked and configured, including automatic regulators, protection and interlock devices, alarm devices and instrumentation.

Before the test run, conditions must be met for reliable and safe operation energy facility:

operating and maintenance personnel are staffed, trained (with knowledge testing), operational instructions, labor safety instructions and operational schemes are developed and approved, technical documentation on accounting and reporting;

reserves of fuel, materials, tools and spare parts have been prepared;

SDTU with communication lines, systems were put into operation fire alarm and fire extinguishing, emergency lighting, ventilation;

monitoring and control systems were installed and adjusted;

permits for the operation of the energy facility were obtained from state control and supervision authorities.

1.2.7

Comprehensive testing must be carried out by the customer. During comprehensive testing, the joint operation of the main units and all auxiliary equipment under load should be checked.

The beginning of a comprehensive testing of a power plant is considered to be the moment it is connected to the network or under load.

Comprehensive testing of equipment according to schemes not provided for in the project is not permitted.

Comprehensive testing of equipment of power plants and boiler houses is considered to be carried out under the condition of normal and continuous operation of the main equipment for 72 hours on the main fuel with rated load and design parameters of steam (for gas turbine units (GTU) - gas) for a thermal power plant, pressure and water flow for a hydroelectric power station provided in the launch complex, and with constant or alternate operation of all auxiliary equipment included in the launch complex.

In electrical networks, comprehensive testing is considered to be carried out under the condition of normal and continuous operation under load of substation equipment for 72 hours, and power lines for 24 hours.

In heating networks, comprehensive testing is considered to be carried out under the condition of normal and continuous operation of the equipment under load for 24 hours at the nominal pressure provided in the start-up complex.

For gas turbine units, a mandatory condition for comprehensive testing is, in addition, the successful completion of 10, and for hydraulic units of hydroelectric power stations and pumped storage power plants - 3 automatic starts.

During comprehensive testing, the instrumentation, interlocks, alarm devices and remote control, protection and automatic control that do not require operational adjustment.

If comprehensive testing cannot be carried out on the main fuel or the rated load and design parameters of steam (for a gas turbine unit - gas) for a thermal power plant, pressure and water flow for a hydroelectric power plant or load for a substation, power lines during joint or separate testing and coolant parameters for thermal networks cannot be reached for any reason not related to the failure to complete the work provided for by the launch complex, the decision to conduct a comprehensive test on reserve fuel, as well as limit parameters and loads are accepted and established by the acceptance committee and are specified in the act of acceptance for operation of the launch complex.

1.2.8

To prepare the power facility (start-up complex) for presentation to the acceptance committee, a working commission must be appointed, which accepts the equipment according to the act after conducting its individual tests for comprehensive testing. From the moment this act is signed, the organization is responsible for the safety of the equipment.

1.2.9

Acceptance into operation of equipment, buildings and structures with defects and deficiencies is not permitted.

After comprehensive testing and elimination of identified defects and deficiencies, an act of acceptance for operation of the equipment with related buildings and structures is drawn up. The duration of the period for mastering serial equipment is established, during which the necessary tests, adjustment and development work must be completed and the operation of the equipment with design parameters must be ensured.

1.2.10

The organization must provide the acceptance committee with documentation prepared working commission to the extent provided for by current regulatory documents.

1.2.11

Completed construction of detached buildings, structures and electrical devices, built-in or attached premises for production, auxiliary production and auxiliary purposes with equipment installed in them, controls and communications are accepted for operation by working commissions.

1.2.12

Experimental (experimental), pilot-industrial energy technology installations are subject to acceptance into operation by the acceptance committee if they are prepared to conduct experiments or produce products envisaged by the project.

  • 1.2.10. The organization must provide the acceptance committee with documentation prepared by the working committee to the extent provided for by the current regulatory documents.
  • Chapter 1.3 personnel
  • 1.3.4. At energy facilities, constant work must be carried out with personnel aimed at ensuring their readiness to perform professional functions and maintaining their qualifications.
  • List of used literature for chapter 1.3
  • Chapter 1.4 monitoring the efficiency of power plants, boiler houses and networks
  • 1.4.2. Energy characteristics must reflect the realistically achievable operating efficiency of the developed equipment when complying with the provisions of these Rules.
  • 1.4.4. For an electrical network, the standardized indicator is the technological consumption of electricity for its transport.
  • 1.4.6. In energy systems, power plants, boiler houses, electrical and heating networks, in order to improve the final result of work, the following should be carried out:
  • List of used literature for chapter 1.4
  • Chapter 1.5
  • 1.5.3. Constant monitoring of the technical condition of the equipment is carried out by the operational and maintenance personnel of the power facility.
  • 1.5.4. Periodic inspections of equipment, buildings and structures are carried out by persons monitoring their safe operation.
  • 1.5.6. Employees of energy facilities who carry out technical and technological supervision over the operation of equipment, buildings and structures of an energy facility must:
  • 1.5.7. Power systems and other power industry organizations must carry out:
  • 1.5.8. The main tasks of departmental technical and technological supervision bodies should be:
  • Chapter 1.6 maintenance, repair and modernization
  • 1.6.1. Each energy facility must organize maintenance, scheduled repairs and modernization of equipment, buildings, structures and communications of energy installations.
  • 1.6.7. The scope of repair work must be previously agreed with the performing organizations (contractors).
  • 1.6.12. When accepting equipment from repair, an assessment of the quality of repair must be carried out, which includes an assessment of:
  • 1.6.13. The time of completion of major (medium) repairs is:
  • 1.6.14. Repairs of all major equipment included in the power unit must be carried out simultaneously.
  • 1.6.1 S. Energy facilities must keep systematic records of technical and economic indicators of repair and maintenance of equipment, buildings and structures.
  • 1.6.16, Energy facilities must be equipped with:
  • 1.6.18. For timely and high-quality repairs, power facilities must be equipped with repair documentation, tools and means for carrying out repair work.
  • 1.7.8. All workplaces must be provided with the necessary instructions.
  • Chapter 1.8
  • 1.8.3. At dispatch points (LP) of organizations operating electrical and heat networks, in power systems, dispatch control bodies must operate aslu.
  • 1.8.4. When operating the ASU, you must be guided by:
  • 1.8.7. The complex of technical means of the automated control system should include:
  • 1.8.8. The commissioning of the automated control system must be carried out in the prescribed manner on the basis of the acceptance committee’s report.
  • 1.8.10. Units servicing the automated control system must provide:
  • Chapter 1.9
  • 1.9.1. The set of measures to ensure the uniformity of measurements carried out by each power facility includes:
  • 1.9.6. During the industrial operation of equipment at power facilities, the measuring channels of the IMS are subject to periodic verification and (or) calibration in the prescribed manner.
  • 1.9.10. Measuring instruments are promptly submitted for verification in accordance with schedules drawn up by the power facility.
  • 1.9.11. The results of verification are certified by a verification mark and (or) a verification certificate, the form of which and the procedure for application are established by Russian state standards.
  • 1.9.13. The frequency of calibration is established by the metrological service of the power facility in agreement with the technological departments and approved by the technical manager of the power facility.
  • 2.1.3. If there are stray currents on the territory of a power facility, electrochemical protection of underground metal structures and communications must be ensured.
  • 2.1.4. Systematically, and especially during rains, the condition of slopes, slopes, excavations should be monitored and, if necessary, measures should be taken to strengthen them.
  • 2.1.11. The maintenance and repair of highways, bridges and structures on them must comply with the provisions of the current technical rules for the repair and maintenance of highways.
  • Chapter 2.2
  • 2.2.1. At energy facilities, systematic monitoring of buildings and structures during operation must be organized to the extent determined by local instructions.
  • 2.2.10. The roofs of buildings and structures must be cleared of debris, ash deposits and construction materials, the storm water discharge system must be cleaned, and its performance must be checked.
  • 2.2.11. Metal structures of buildings and structures must be protected from corrosion; control over the effectiveness of anti-corrosion protection must be established.
  • 2.2.12. The painting of premises and equipment of power facilities must satisfy industrial aesthetics, sanitation, and instructions for distinctive painting of pipelines.
  • 2.2.13. Building structures, foundations of buildings, structures and equipment must be protected from the ingress of mineral oils, acids, alkalis, steam and water.
  • Content
  • 1.2.7. Comprehensive testing must be carried out by the customer. During comprehensive testing, the joint operation of the main units and all auxiliary equipment under load should be checked.

    Commencement of comprehensive testing of the power plantnew device is considered the moment it is connected to the network or underload.

    Comprehensive testing of equipment according to the schememothers not provided for by the project are not allowed.

    Comprehensive testing of electrical equipmentstations and boiler houses is considered to be carried out under the condition of normal and continuous operation of the mainequipment for 72 hours on main fuel withrated load and design steam parameters[for gas turbine units (GTU) gas] for thermalpower plants, pressure and water flow for hydroelectricstations provided for in the launch complex, andwith constant or alternating operation of all auxiliarypropellant equipment included in the launch complex.

    Comprehensive testing in electrical networksis considered to be carried out under the condition of normal and notintermittent operation under equipment load understations within 72 hours, and power lines within thoseReading 24 hours

    In heating networks, comprehensive testing of calculationscarried out under normal and continuous conditionsoperation of the equipment at full load for 24 hours at the nominal pressure provided for in the commissioningin the complex.

    For gas turbine plants, a mandatory condition for comprehensive testing is, in addition, the successful completion of10, and for hydraulic units of hydroelectric power stations and pumped storage power plants - 3 automaticno launches.

    During comprehensive testing, it should be includedchens provided for by the project instrumentation, blocking,alarm and remote control devices,protection and automatic regulation, do not requiremode adjustments.

    If comprehensive testing cannot be carried out on the main fuel or rated loadand design parameters of steam (for gas turbine units - gas) for heathowl of the power plant, pressure and flow of water for hydrotransmission lines during joint or separate testing and coolant parameters for heating networkscannot be achieved for any reason, notassociated with the failure to complete the work provided for by the launch complex, the decision to carry out a comprehensivetesting on reserve fuel, as well as limitingparameters and loads are accepted and established by the acceptance committee and are specified in the acceptance certificatecommissioning of the launch complex.

    Comprehensive testing should be carried out after eliminating defects and deficiencies identified by the working commission during unit-by-unit acceptance and individual testing of equipment.

    The main objectives of comprehensive load testing are:

    The program and schedule for comprehensive equipment testing are drawn up by the customer together with commissioning organizations, agreed upon with the general contractor, installation organizations, and plant supervisors and approved by the acceptance committee.

    Comprehensive testing is carried out by the customer with the participation of representatives of the general contractor, the general design organization, relevant installation and commissioning organizations, and, if necessary, manufacturers of equipment and equipment. To perform comprehensive testing, the customer provides:

      qualified operating personnel;

      fuel, demineralized water, condensate, electricity, steam, compressed air, lubricating oils and other auxiliary materials;

      additional instrumentation to monitor the reliability of equipment operation.

    During comprehensive testing, the general contractor and subcontractors ensure:

    Carrying out the necessary work to eliminate detected installation defects before the end of comprehensive testing (defects that do not reduce the reliability of equipment operation, do not lead to a deterioration in its technical and economic performance and environmental protection conditions can be eliminated after the completion of comprehensive testing);

    Installation personnel on duty for the entire period of comprehensive testing.

    The customer is responsible for safety precautions, explosion and fire safety during comprehensive testing.

    After eliminating the defects and deficiencies identified during comprehensive testing, the acceptance committee accepts the power facility for operation.

    Comprehensive testing is one of the more complex and responsible operational operations, since for the first time it connects all the power plant equipment into a single technological chain. Therefore, carrying out comprehensive testing requires not only good installation of equipment, but also careful preparation and qualified, well-coordinated work of operating personnel, who act at their workplaces during complex testing.

    Work and activities carried out during the preparation and comprehensive testing of equipment are carried out according to the program and schedule developed by the customer or on his behalf by the commissioning organization and agreed upon with the general contractor and subcontractor installation organizations and, if necessary, with the supervisory staff of equipment manufacturers.

    The comprehensive testing program must have a section defining the responsibility of testing participants for safety, explosion and fire safety.

    Comprehensive testing should be preceded by:

    - at thermal power plants: load testing of solid or liquid fuel supply devices with the commissioning of air dedusting installations on the fuel supply path, installations for mechanical sampling and cutting of solid fuel samples, metal collection devices; steam testing of the boiler; adjustment of safety valves; purging of steam lines; test firing of the boiler without turning and with turning the turbine (running in the turbogenerator, checking its vibration state, checking the safety circuit breaker; drying, adjusting and testing the generator); putting the water treatment plant into operation; organization of water regime and chemical control of the unit or boiler; setting up monitoring and control systems on existing equipment; adjustment and testing of automatic control devices, remote and automatic control shut-off and regulatory bodies, technological protections and interlocks (to the extent possible under the conditions of test runs of equipment); adjustment, configuration and testing of protection and electrical automation;

      at hydroelectric power plants: testing the idling operation of the thrust bearing and bearings of the hydraulic unit; checking the transfer of the unit from manual control to automatic control; reading the characteristics of the automatic control system and checking the stability of the regulator; checking the opening of the guide vane during turbine start-up and idle mode, the starting angle of rotation of the impeller blades (for rotary-blade hydraulic turbines), and the rotation speed relay. After checking and testing the mechanisms at idle, permission is given to turn on the excitation and dry the generator in accordance with technical specifications for installation and instructions from the generator manufacturer. After drying, electrical tests of the generator windings are carried out according to a program drawn up in accordance with current GOSTs, as well as testing the electric machine exciter of the generator;

      in electrical networks: carrying out acceptance tests of all equipment and equipment of electrical installations and power lines included in the complex being put into operation electrical network, in accordance with the requirements of the Electrical Equipment Test Standards.

    The purpose of comprehensive testing of substations and power transmission lines of the electrical network is to check the uninterrupted operation of the network under rated voltage and under load for a specified time; this ensures a sufficient level of reliability of the insulation of electrical equipment of power lines put into operation;

    - in heating networks: purge of steam pipelines with steam discharge into the atmosphere, hydropneumatic flushing of water networks in closed systems heating supply and condenser lines, hydropneumatic washing and disinfection followed by re-rinsing with drinking water in open systems heat supply, hydraulic pressure testing of pipelines and equipment in accordance with the requirements of PTE, individual testing of pumping station equipment.

    During comprehensive testing, the joint operation of the main units and their auxiliary equipment under load is checked.

    The management of the comprehensive testing is carried out by a technical manager appointed by the commission, as a rule, the chief engineer of the energy enterprise.

    To carry out comprehensive testing, the customer provides: qualified, trained (with knowledge testing) operating personnel; water, condensate, electricity, steam, compressed air, lubricants and other auxiliary materials; additional instrumentation to monitor the reliability of equipment operation during startup and commissioning.

    During a comprehensive testing, the general contractor and subcontractors ensure the availability of installation personnel on duty for the entire period of complex testing and the completion of the necessary work to eliminate identified installation defects until the end of the comprehensive testing.

    Repair work on equipment during the comprehensive testing period is carried out according to work permits in accordance with the requirements of the current PTE and PTB.

    Comprehensive testing of double blocks is carried out when two boilers are ready. In the process of comprehensive testing, the technical possibility of reliable operation of the power plant with the generation, conversion or transmission of electrical or thermal energy envisaged by the project must be established. In accordance with this, PTEs require normal and continuous operation of the introduced object during comprehensive testing. Interruptions in operation caused by failures of the introduced equipment indicate its insufficient reliability and the need for additional adjustment or replacement (repair) of individual components. Based on experience, it has been established that in order to determine the operability of the equipment, it is enough for it to operate continuously for 72 hours. For gas turbine units (GTU) and hydraulic units of HPPs and PSPPs intended for operation in the mode of regulating load peaks in the power system, it is also necessary to ensure the reliability work with frequent starts and stops. Therefore, a prerequisite for comprehensive testing of gas turbine units is the successful completion of 10 automatic starts, and of hydraulic units of hydroelectric power stations and pumped storage power plants - 3 automatic starts.

    During comprehensive testing, it is not necessary to turn on automatic control devices that require routine adjustment; such adjustment should be carried out during the period of mastering the equipment.

    Comprehensive testing of equipment, as a rule, is carried out using design fuel, at design steam (gas) parameters, rated load, pressures and water flow rates at the hydroelectric power station, at which maximum stresses are observed in the components and parts of the equipment. However, in some cases it may not be possible to meet this requirement.

    If all the work provided for by the launch complex has been completed in full, and the start-up and load taking cannot be carried out for external reasons: lack of consumers of electrical and thermal energy for electrical and heating networks, lack of design fuel for thermal power plants, then the acceptance committee can make a decision on carrying out comprehensive testing on reserve (starter) fuel with reduced parameters and loads compared to the nominal ones; for power transmission and substations by putting them under voltage (without loading); for heating networks with two or more pipes by circulating the coolant through a jumper, and for a single-pipe heating network by putting it under pressure.

    The acceptance committee may also decide to conduct comprehensive testing at partial load and reduced parameters of steam and gas (for gas turbine and combined cycle gas turbine units), if the main equipment (especially head samples) does not allow it to be carried out at nominal values ​​due to design flaws and revealed manufacturing defects .

    The first units of newly built hydroelectric power plants, as a rule, are launched and undergo comprehensive testing at reduced water pressures due to incompletely constructed retaining structures, which should be reflected in the start-up complex; specific values starting pressures are established by the acceptance committee. Sometimes, to start at reduced flow rates and water pressures, temporary wheels of hydraulic turbines are used, designed to operate at reduced pressure.

    An earlier comprehensive testing with deviation from the requirement to achieve the rated load and design parameters allows for hydroelectric power stations to reduce the payback period of capital investments, and for thermal power plants to reduce the period of equipment development. At the same time, the customer receives an earlier opportunity to gain experience in operating the equipment, identifying possible defects in the design, design and manufacture of equipment, which is especially important for prototype samples.

    The commissioning certificate for the launch complex notes all deviations from the nominal values ​​in the operation of the equipment, accepted by the acceptance committee. The capacity commissioning plan must take into account the actual capacities achieved during comprehensive testing.

    1.2.8. To prepare a power facility (start-up complex)to be presented to the acceptance committee must be atthere is a working commission that accepts the actequipment after carrying out its individual tests for comprehensive testing. Sincesigning this act, the organization is responsible for maintainingness of the equipment.

    The working commission accepts the equipment according to the report after comprehensive testing and elimination of identified defects and deficiencies, and also draws up a report on the readiness of completed buildings and structures for presentation to the acceptance committee.

    The working commission is appointed by a decision (order, resolution, etc.) of the customer. The terms of creation, procedure and duration of work of the working commission are determined by the customer in agreement with the general contractor and subcontractors for the installation of main process equipment.

    The working commission includes representatives;

      customer (chairman of the commission);

      general contractor;

      subcontractors;

      general designer;

      state sanitary inspection bodies;

      state fire supervision authorities;

      state labor safety inspection bodies;

      bodies of the State Energy Supervision Authority of the Ministry of Energy of Russia;

      bodies of the Gosgortekhnadzor of Russia;

      an energy audit organization carrying out pre-startup (pre-operational) energy inspection;

    Other interested organizations as decided by the customer.

    At the main power plants, the working commission includes representatives of the manufacturing plants of the main main equipment and equipment.

    In addition, the working commission that accepts the auxiliary facilities specified in the PTE also includes representatives of the departments responsible for the operation of these facilities.

    The working commission is created before the start of comprehensive testing no later than:

      for 12 months for the main and first power plants at the power plant, as well as for experimental installations;

      for 6 months for steam turbine power units of thermal power plants with a capacity of 175 MW and above, as well as gas turbine and combined cycle gas turbine units with a capacity of 100 MW and above;

      within 4 months for hydroelectric power units;

      in 2 months for steam turbine units Thermal power plants with a capacity of less than 175 MW, as well as gas turbine and combined cycle gas turbine units with a capacity of less than 100 MW.

    In other cases, a working commission is created no later than five days after receiving a written notification from the general contractor about the readiness of the equipment or facility for delivery.

    The working commission performs the following work:

      checks the compliance of completed construction and installation works, labor protection measures, ensuring explosion and fire safety, environmental protection natural environment and anti-seismic measures, design and estimate documentation, standards, building codes and work regulations;

      accepts equipment after individual tests to transfer it for comprehensive testing;

      accepts equipment after comprehensive testing and makes a decision on the possibility of presenting it to the acceptance committee;

      checks individual structures, components of buildings and structures and accepts buildings and structures for presentation to the acceptance committee;

      checks the readiness of energy facilities submitted to the commissioning acceptance committee for uninterrupted operation and development of designed capacities in regulatory deadlines, in particular, checks the staffing of the facility with operational personnel, energy resources, materials and the possibility of selling products, as well as the provision of operational personnel with the sanitary facilities, catering facilities, residential and public buildings necessary for servicing;

      based on the results of inspections, draws up reports on the readiness of the power facility for presentation to the acceptance committee, and also prepares summary materials on the readiness of the power facility for acceptance into operation by the acceptance committee;

      carries out acceptance of the underwater part of hydraulic structures (with the laying of control and measuring equipment) and equipment before their flooding and draws up a report on their readiness for flooding for presentation to the acceptance committee.

    The working commission accepts into operation the following buildings, structures and premises that are part of the energy facility: water treatment plants, starting boiler houses, backup and diesel power plants, railway tracks, unloading and defrosting devices, oil and fuel oil facilities, compressor pumping stations, treatment facilities, electrolyzer and carbon dioxide installations, electrical installations and civil defense rooms, central heating points, repair shops and workshops, assembly points and communication points, oxygen and propane-butane dispensers, warehouses and storage facilities, fire and railway depots, garages, nitrogen-oxygen and acetylene generator stations , ash and slag dumps, waste incineration buildings, chlorination plants, structures and premises used by construction and installation organizations during the construction process. The working commission has the right:

    Carry out, if necessary, additional (exceeding those provided for by building codes and regulations and other regulatory documents) sampling and testing of equipment, as well as individual structures and components of buildings and structures, and involve for this purpose in in the prescribed manner personnel of the general contractor and its subcontractors;

    Check, if necessary, the compliance of the volume and quality of hidden work performed with the data specified in the reports submitted by the general contractor;

    Check the compliance of the work specified in the acceptance certificates of individual structures and components with the actual work performed, and also check the conclusions given in the test reports of water, heat and gas supply systems, etc.

    If necessary, the working commission can form specialized subcommittees (construction, turbine, boiler, hydraulic and electrical engineering, monitoring and control systems, etc.). Subcommittees draw up conclusions on the condition of the part of the facility corresponding to their profile and its readiness for comprehensive testing of equipment and acceptance into operation, which are approved by the working commission. Each specialized subcommittee draws up a conclusion on the condition of the corresponding part of the facility accepted after technical re-equipment and its readiness for comprehensive testing of equipment and acceptance into operation.

    The conclusion contains:

      assessment of the quality of construction and installation works;

      assessment of the quality of installed equipment;

      data from checking the elimination of deficiencies and correction of defects in construction and installation work;

      conclusions and proposals (data on the readiness of the tested part of the facility for operation and proposals for measures that must be taken to create normal conditions uninterrupted and reliable operation).

    The conclusions of specialized subcommittees are approved by the working commission.

    The general contractor submits the following documentation to the working commission:

    A list of organizations involved in construction and installation work, indicating the types of work they performed and a list of responsible engineering and technical workers for each type of work;

    A set of working drawings for the construction of energy facilities submitted for acceptance, developed by design organizations, with inscriptions on the compliance of the work performed in kind with these drawings or changes made to them, the results of the energy expertise of the project. The specified set of working drawings is as-built documentation;

      certificates, technical passports or other documents certifying quality of materials, structures and parts used in construction and installation work;

      acts on inspection of hidden work and acts on intermediate acceptance of individual critical structures;

    - acts on testing of devices providing explosion, fire and lightning protection;

      acts on tests of adhesion strength in masonry load-bearing walls stone buildings located in seismic areas;

      reports of individual tests of equipment installed by him, process pipelines up to 22 kgf/cm 2 (2.16 MPa);

      certificates of inspection and testing of the underwater part of hydraulic structures and equipment, embedded control and measuring equipment and readiness for flooding the pit and blocking the river bed;

      three-line diagram of overhead power transmission lines with phase colors, transposition of wires and numbers of transposition supports;

      reports of inspections and measurements of transitions and intersections, drawn up with representatives of interested organizations (for overhead lines);

      acts (conclusions) of the energy audit organization on conducting a pre-start-up energy inspection by type of equipment included in the start-up complex.

    Construction and installation organizations upon delivery of main and auxiliary power, general station and other equipment, process pipelines, including pipelines of automatic fire extinguishing systems, building metal and reinforced concrete structures (to the extent of work provided for in the subcontract agreement) provide the working commission with the following documentation:

      certificates of individual testing of installed equipment;

      certificates on testing process pipelines, internal systems cold and hot water supply, sewerage, gas supply, heating and ventilation, external water supply networks, sewerage, heat, gas supply and drainage devices;

      acts on the implementation of compaction (sealing) of inputs and outputs of utility lines in places where they pass through underground part external walls of buildings in accordance with the project.

    Electrical installation and specialized organizations for the delivery of electrical devices; automation systems; telephone, radio, television, alarm devices; automatic systems, fire extinguishing systems at substations; construction metal and reinforced concrete structures(to the extent of work provided for in subcontract agreements) submit the following documentation to the working commission:

      acts on testing of internal and external electrical installations and electrical networks;

      acts on testing telephone, radio, television, alarm and automation devices.

    Construction, installation, electrical and specialized organizations provide documentation to the working commission, if this is specifically stipulated in subcontract agreements. In the absence of this record, the documentation is submitted by the general contractor.

    The presence of the specified documentation with the customer allows you to reasonably and competently organize the operation of the power facility (power installation), for this purpose the working commission transfers all the documentation to it.

    Control over the elimination of defects and deficiencies identified by the working commission must be carried out by the customer, who submits the energy facilities for acceptance.

    From the beginning of work at the site, the customer organizes the acceptance of completed construction and installation work (structural construction units and technological delivery units) and input control equipment, electrical equipment, automated process control systems and SDTU equipment, instruments and devices arriving at warehouses and sites. At the same time, lists of construction and installation defects and deficiencies, design defects and equipment defects (structural and manufacturing) are compiled. Identification of defects, deficiencies and control over their elimination is carried out by the employees of the operation of technological workshops and laboratories, involved specialized organizations, and final stage construction - by its own specialists and specialists from involved organizations included in the working commission and subcommittees.

    Defects and deficiencies in construction and installation work and the project are eliminated by the general contractor and his subcontractors; equipment defects - by manufacturers.

    Monitoring the elimination of defects and shortcomings ensures the possibility of timely commissioning of the facility, and therefore must be carried out continuously, purposefully and systematically with prompt notification of the general contractor about the progress of eliminating defects and shortcomings for each unit.

    The progress of eliminating defects is monitored by the working commission, for which purpose it regularly hears reports from customer representatives on this issue at its meetings and, if necessary, makes decisions to intensify work to eliminate defects and shortcomings.

    Conduct a comprehensive survey of the state of safety and industrial sanitation on the scale of a construction trust and prepare data for drawing up a long-term plan for improving working conditions. Draw up a long-term plan for health-improving activities for the period from 19 to 19.

    The control body heading the comprehensive survey is obliged to preliminarily determine the composition, scope and content upcoming works, thereby establishing the circle of organizations that should take part in it. Based on these data, a list of monitoring organizations participating in the survey is compiled and contact is established with them in order to clarify the timing of the survey and the possibility of completing it to the previously planned extent. The final agreed date is communicated in writing to all organizations participating in the survey.

    The act provides an objective assessment of the state of labor protection and reflects the main shortcomings and violations identified during the inspection process. Along with the certificates, representatives of Departmental Control or State Supervision issue instructions to the administration to eliminate violations of safety rules, industrial sanitation standards and labor legislation. The order establishes deadlines for the implementation of individual activities. The results of the examination are documented in a document. If a comprehensive inspection is carried out jointly with the factory (construction) committee with the involvement of individual State Supervision services, in this case an act is drawn up and an order is issued to the work contractor or the workshop manager. The safety engineer reports on identified violations and the progress of implementation of previous orders and instructions to the chief engineer, who decides to issue an order based on the results of the inspection, on additional measures to provide material and technical resources and in cash, and also determines those responsible for implementing measures to eliminate identified violations of safety regulations and industrial sanitation. When conducting targeted (special) inspections, the commission studies in detail the implementation of certain measures or articles of labor legislation as a whole for the construction management (enterprise): the state of operation of lifting machines and mechanisms, provision of workers with special clothing and by individual means protection, state of sanitary services for workers, etc.

    A type of field survey of labor protection is a comprehensive survey of working conditions, which meets the requirements of the most important resolutions of the Council of Ministers of the USSR and union republics, the All-Union Central Council of Trade Unions and industry trade union committees, indicating the need for effective control and reduction of exposure to harmful and hazardous production factors (vibration, industrial noise) on workers etc.).

    Great importance for the prevention of industrial injuries and occupational diseases has a comprehensive inspection of workshops by the plant’s technical services. This work is carried out by different methods, the most interesting is one of them, which has been used for a long time in some factories. A comprehensive inspection of the workshops here is part of the plant-wide safety plan. According to a schedule approved by the chief engineer of the plant, a commission headed by the head of the technical department examines the main workshops, and a commission headed by the head of the safety department examines auxiliary workshops.

    the territory of the enterprise, in the protective zone and beyond within a radius of up to 10 km; controls pollution exhaust gases and the efficiency of gas and dust collection installations; conducts a comprehensive examination of sanitary, hygienic and psychophysiological working conditions.

    VNIITB in 1978-1979 * a comprehensive survey of the Nizhnevartovsk Gas Processing Plant (NV GPP) was carried out from the point of view of safety, labor protection, explosion and fire hazards, etc.

    Comprehensive survey of the state of labor protection:

    Comprehensive condition examination

    5.3.2. For explosive technological facilities, monitoring, control and safety systems must undergo comprehensive testing according to special programs. Serially produced devices

    Comprehensive testing of equipment at chemical industry facilities includes work in neutral and working environments, including complex start-up of technological lines and withdrawal technological process for the productivity envisaged in the initial period of development of the design capacity in accordance with the standards for its development, and testing of production in this mode for 72 hours. The commissioning of workshops and production facilities that do not meet labor protection and safety requirements is prohibited. New facilities must be provided with everything necessary for normal operation personnel ( household premises, canteens, buffets, etc.).

    comprehensive testing of technological protections, adjustment of automation circuits, protections, alarms with taking characteristics of the main and auxiliary equipment and testing of automation kits;

    3.8. Comprehensive testing of equipment and all technological scheme production is carried out by the production and operational personnel of the enterprise under construction (reconstruction) with the participation of representatives of the general contractor and subcontractors involved in the installation of equipment, and members of the working commission for acceptance of the facility into operation.

    3.10. Comprehensive testing of the technological scheme for the production of the accepted object begins in inert media, followed by transfer to work in working media until the delivery of the finished product envisaged by the project.

    3.12. In accordance with clause 11, comprehensive testing of a combined technological scheme, which provides for the production of several types of products on the same equipment, can be carried out to produce only one of the types of these products.

    3.13. Comprehensive testing of the production technological scheme and carrying out commissioning works carried out at the expense of the main activities of the enterprise according to a special estimate for start-up costs.

    3.14. Installed equipment, which has undergone comprehensive testing or individual test under load, if this equipment does not require comprehensive testing, it is accepted by the working commission for operation according to the act (in the form established by Chapter “10” of Section “A” of Part III of SNiP).

    3.1. When testing, accepting for comprehensive testing and accepting into operation installed equipment (technological, energy, electrical, sanitary, etc.), you should be guided by the requirements of this chapter, as well as the requirements for testing and acceptance of equipment set out in other regulatory documents, approved by the USSR State Construction Committee or agreed with it.

    c) inspect the individual tests and testing of installed equipment (mechanisms) carried out by installation organizations and accept it for comprehensive testing according to the act;

    Equipment that has undergone comprehensive testing,--------------