home · Tool · "remix" is building a new plant for the production of dry construction mixtures. "remix" is building a new plant for the production of dry construction mixtures Remix plant

"remix" is building a new plant for the production of dry construction mixtures. "remix" is building a new plant for the production of dry construction mixtures Remix plant

The Remix company has been known in the construction market since 1998. During this time, it has grown from a small workshop for the production of dry mixes (DM) into a modern enterprise equipped with advanced equipment and producing a wide range of materials. The basis of this product is dry quartz sand, in terms of production volumes of more than 400,000 tons per year, Remix is ​​the leader in the North-West region. The company cleans, dries and classifies sand. Finished sand is used in the production of SS, foundries, water treatment and sandblasting.

Along with the supply of sand, the company has mastered the production of more than 30 dry building mixtures under the trademarks REAL, MIXTOP, VERMIX for all stages of construction. This adhesive mixtures, plasters for external and interior work, putties, grouts, floor levelers, fire-resistant mixtures. The fastest growing product segment over the past three years has been modified mixtures.

Given the high demand for products, the company modernized technological equipment, which made it possible to increase production capacity to 250,000 tons per year.

Thanks to the development of this area, the company has already launched a line of new modified products, including thermal insulation mixtures, decorative plasters for external and internal work and other materials. In terms of technical and cost characteristics, the company's new products can be safely classified as exclusive among the domestic and imported CC products presented on the construction market.

He talks about the features of the products and the company’s future plans. CEO“Remix” Alexander Volkov:

Our company is the leader in the North-West market in the production of dry quartz sand, but building mixtures also occupy a significant part of the product: in terms of production volume, the company is one of the five leading suppliers in the region. Since sand is the main component of SS, production under its own REAL brand became natural for the company.

Today Remix produces two lines of mixtures. The first is conventional cement-sand mixtures, in terms of production volumes of which we occupy a leading position. The second is modified (adhesives, levelers, plasters), technologically more complex mixtures for a wide range of applications. Over the past three years, the production of such mixtures has increased 2-3 times annually.

- With existing competition among suppliers, the quality of mixtures becomes an important condition to enter the market. How do you ensure the consistency of the quality of your products?

The final quality of the mixture largely depends on the main filler - dry sand. If we are in the same position with other St. Petersburg manufacturers in terms of the stability of the quality of cement and chemical additives, then for dry sand we can provide exactly the composition that is necessary to obtain a high-quality mixture for a specific purpose. The company has modern equipment, which allows you to classify sand into narrow fractions in order to compose them during the technological process into the necessary granular composition to obtain high-quality mixtures.

Our technologists have knowledge and understanding of the characteristics of sand deposits in the Leningrad region, experience in working with quartz sands of different chemical and granulometric compositions, and broader capabilities for fractional classification of feedstock compared to competitors. This helps specialists achieve better results, and the enterprise reduces the cost of final products.

The company has a laboratory certified by Rostest, where new formulations are being developed and quality is controlled. finished products on several levels. The modernization of technological equipment allowed the company to achieve higher production volumes with constant quality and produce new types of modified mixtures.

- What changes did you need to make at the enterprise to get these results? What equipment - imported, domestic - was used during the modernization?

In 2011, the company installed a new production line with an imported packaging unit and domestic equipment, designed and manufactured specifically for our production.

The new line made it possible to increase the production volume of mixtures to 20,000 tons per month. We are also interested in freeing up a share of capacity for tolling production in the future, since this service is in demand today and is economically profitable.

In addition, a sand classifier recently acquired in Germany will make it possible to sort sand into even narrower fractions with high productivity and thereby ensure the exclusive production of dry mixes, including for individual orders.

- That is, “Remix” is ready to enter the market with new products in a different price segment?

If we talk about mass production, we offer unique dry mixtures that no one produces in Russia. This thermal insulation plasters for external and internal work, masonry mortars and Vermix floor levelers using expanded vermiculite. The material has high heat and soundproofing properties, non-toxic, does not rot, prevents the spread of mold, fire resistant.

Compared to ordinary mortars vermiculite solutions have 2-4 times less volume weight and 4-6 times lower thermal conductivity coefficient.

In addition, the use of these mixtures reduces labor costs for builders. Vermix screeds do not require additional sound insulation, and enclosing walls made of aerated concrete, treated with plaster with the addition of vermiculite, are not inferior in thermal insulation wall structures With curtain facades And mineral wool insulation. We have already delivered a shipment of about 100 tons for the construction of the second stage of the Mariinsky Theater, where the task was being solved available means provide the necessary sound insulation of the premises. It should be added that due to the vermiculite additive of the plaster and masonry mixtures are light and significantly reduce the load on the foundation.

Another new product is decorative plaster based on colored quartz sand of different shades, which will be sold for much more low prices than imported analogues. A batch of decorative plasters, like dry building mixtures, can also be ordered to meet specific requirements.

- Which consumers are Remix products aimed at?

There are three main directions. Firstly, these are chain hypermarkets such as OBI, K-Rauta, VIMOS, Castorama, Stroyudacha, Moi Dom, Start. Secondly, construction trade organizations"Intexo", "Snabstroy" and development companies. And thirdly, companies such as L 1, Dalpiterstroy, YIT and others cooperate with us. Three years ago we went beyond the North-West and now every year we “grow” with new regions. Today in Yekaterinburg, Krasnodar and Ufa, local enterprises have launched the production of dry mixes under the REAL brand in a volume of 5,000 tons monthly.

In terms of quality, Remix products are no different from imported analogues, and we try to ensure that the benefits of using our materials are felt not only by private buyers, but also by large construction companies.


Point of view

Larisa Okuneva, head of sales department:

In addition to quality, any dry construction mixtures are classified according to price groups. From this point of view, Real mixtures do not occupy a high price niche. But this does not mean that they are inferior in quality to premium products. Modern production base, technological experience, access to raw materials, streamlined logistics - all this allows us to maintain the quality of the mixtures produced at a high level.

Andrey Sidorov, executive director:

- “Remix” not only modernizes production facilities to increase production volumes, but also provides tolling services that are in demand by other manufacturers of dry mixes. This allows the production line to be loaded to the maximum and increases sales of quartz sand. The company’s work in the regions where products under our brand are produced from local raw materials and branded additives is based on the same scheme. Therefore, the pricing policy in Krasnodar, Ufa and Yekaterinburg does not differ from St. Petersburg. This is very convenient for online retailers.

The VELES company offers the supply of dry construction mixtures, various manufacturers And technical characteristics. We offer dry building mixtures for external and internal work, as well as colored masonry mortars from the following manufacturers:

EUROMIX

Manufacturer 211 KZhBI - a branch of OJSC "Main Directorate for the Arrangement of Troops" - a powerful construction complex that uses the most modern technologies and developments that meet European standards, and advanced Finnish and German equipment is worldwide well-known companies allows you to produce products yourself High Quality. The range of products includes both traditional inexpensive solutions and complex special mixtures intended for installation, masonry and finishing work. In addition, work is constantly being carried out to improve the recipe and adapt the compositions to modern requirements, and quality control of manufactured products in a certified factory laboratory and technological process, controlled by a central computer, guarantee optimal composition dry construction mixtures.

REMIX

The Remix company has been operating in the construction market since 1998. Over the years of its existence, the company has grown from a small workshop producing dry mixes into a modern enterprise equipped with advanced equipment and producing a wide range of products. Today, the company's product range includes more than 30 dry construction mixes.

Trademarks of dry mixes from REMIX:

  • REAL- dry construction mixtures for general construction work, brickwork, interior and exterior work, rough and finishing, mixtures for stoves and fireplaces.
  • MIXTOP- hardeners and floor levelers intended for the installation of industrial floors.
  • VERMIX- unique dry mixtures containing expanded vermiculite as a filler, which is a natural fire-resistant, heat-insulating and sound-proofing material.
  • WallMix- decorative plasters with colored sands.

OSNOVIT

TM OSNOVIT was founded in 2005. and today occupies one of the leading positions in the market of dry construction mixtures in Russia. The production itself is located in Kolomna, Moscow region. The brand's assortment includes a full range of materials for integrated solutions during construction, repair and finishing works. The company is constantly developing, expanding its product range to provide consumers with the most modern materials. The creation of formulations and production of building materials is carried out on the basis of the latest achievements of science and technology and thanks to a developed infrastructure. Own resource base and accredited laboratory, quality control of input raw materials and finished products, company specialists - all this ensures stable high quality of dry construction mixtures TM OSNOVIT.

MASTERS

Dry building mixtures MASTERS are a young, modern brand created by a team of professionals with many years of production and sales experience building materials. Their knowledge and skills allowed us to prepare a brand with high, stable quality and service. The production is located in Kolpino, St. Petersburg, and its capacity allows the production of 220 tons of building mixtures per day. Product quality has been verified by our own laboratory tests and confirmed by certificates.

Perel is one of the leading domestic producers dry construction mixtures with a European level of quality and service. Production Line located in Shchelkovo, Moscow region. All products are manufactured using modern European equipment using high-quality and environmentally friendly raw materials, and all necessary chemical components are purchased from leading European manufacturers. The team of technologists is constantly working to improve product recipes. choosing for its production the highest quality, safest, modern materials And Hi-tech production.

The VETONIT trademark belongs to the Maxit Group group of manufacturing companies, which was founded in 2005. through the merger of Betamix, Maxit and Optiroc, and today already includes more than 100 production bases around the world, including in Europe, China and Russia. VETONIT is a global brand of modern building materials. The products allow you to successfully perform a wide range of construction, finishing and repair work. The high quality of production and excellent level of control of manufactured products are confirmed by international certificates. The VETONIT brand is already for a long time presented on the European market, but in Russia it became possible to purchase branded products about 15 years ago. During this time, the materials have won recognition from domestic consumers. On Russian market construction materials, dry mixtures VETONIT are among the most popular and guarantee the reliability and durability of the results of the work performed.

KNAUF

Knauf has been producing its products in Russia for more than 25 years; they are known for their quality all over the world.
KNAUF offers excellent solutions in the field of construction, insulation and finishing.
Knauf is not just materials, but system solutions during the construction of fireproof and impact-resistant
structures, sound insulation, radiation protection, as well as solutions for wet areas.
Knauf is quality, durability and a wide range.

Trading House "AURORA" offers REAL dry building mixtures:

For rough finishing
- for finishing
- for stoves and fireplaces
- primers

Real | Production technologies

At the modern level of construction and restoration, dry building mixtures are used, which can be divided into two categories: mixtures for roughing and finishing. Compounds for rough finishing prepare surfaces for applying fine mixtures for finishing. Builders often call such mixtures elite, meaning not only the price of such materials, but also the quality.

Part cement-sand mixture, plasters and floor levelers include sand, cement and lime of the required quality and in proportions corresponding to GOSTs of the Russian Federation. REAL elite building mixtures are produced using European technologies using plasticizers that provide the properties required for finishing materials.

For the production of REAL dry mixes, high-tech mixing and packaging equipment is used. The company has a laboratory where new formulations are being developed and the quality of finished products is monitored.

REAL products have all the necessary state certificates.

Real | Composition of dry mixtures

The composition of REAL dry building mixtures includes the following components:

M400 cement, which meets European standards in terms of stability and quality.
- Quartz sand of the appropriate fraction. At the enterprise, sand is cleaned, dried and sieved, which determines the homogeneous and stable composition of the mixture. Sand fractions up to 0.6 mm are used for the production of adhesive compositions and up to 0.1 mm for putties and grouts.
- Additives (organic and inorganic) from DOW, Waker, Roximat and others determine the main parameters of the compositions. These modifiers increase peel strength (adhesion), bending strength (fracture), compressive strength, moisture retention (reduces moisture transfer when laying tiles on porous surfaces, promotes uniform crystallization of cement throughout the entire volume of the solution), plasticity, which makes work easier with solution. Organic plasticizers also increase the crust formation time (the time for laying tiles is 15-20 minutes), the correction time (the time to correct the position of the tiles), and ensure the frost resistance of the solutions.

Buy REAL dry building mixtures in St. Petersburg wholesale and retail at minimum prices You can at the AURORA Trading House.

The REMIX company, the largest manufacturer of classified dry sand and one of the leaders in the production of dry construction mixtures in St. Petersburg, has begun construction of a new dry mixture plant with a capacity of 25 tons per hour. The REMIX plant is scheduled to be put into operation in June 2017. REMIX's investment in the construction of the plant will amount to 120 million rubles.

REMIX company - manufacturing enterprise, engaged in two areas of activity: deep processing of quartz sand and the production of modified dry construction mixtures.

Classified dry sand "REMIX"

At the REMIX production facility, quartz sand goes through the stages of drying, fractionation, cooling, storage and packaging. Classified sand "REMIX" is used for the production of building materials, for example dry mixes, sand plasters and tiles, for sandblasting metal structures, water filtration in industrial and household filters, power boilers, glass and foundry industries, filling football and horse fields, creating various sports surfaces, as well as solving other problems National economy. Dry sand is also used for own production construction mixtures.

Dry building mixtures produced by "REMIX"

Today, REMIX produces more than 80 dry construction mixtures under several brands. The "REAL" trademark combines mixtures general construction purposes: masonry mortars, plasters, tile adhesives, floor levelers, putties, grouts and primers. Thermal insulating lightweight mixtures with expanded vermiculite are produced under the VERMIX brand. Toppings for industrial floors and dry mixes for printed concrete technology are produced under the MIXTOP brand. WallMix is ​​a brand of colored sand plasters for finishing facades and large areas interior spaces. All materials produced by "REMIX" are widely used at construction sites in the city and region.

The REMIX company produces dry construction mixtures not only under its own brands, but also under customer brands. Currently, orders for the production of mixtures are placed in REMIX by more than 20 companies, including manufacturers of dry mixtures, bricks and building blocks, and chain construction hypermarkets. The production volume of tolling mixtures is increasing annually.

New dry mix plant "REMIX"

Construction of a new plant for the production of dry mixes began in January 2017. The plant is being built on the territory of the REMIX production site in the city of Kolpino and will include a fully automated line for the production of modified mixtures based on cement and gypsum.

Equipment for the REMIX plant is supplied by German company M-tec is one of the world leaders in the production of equipment for construction and the production of building materials.

The plant under construction will be one of the most modern and high-tech production of dry mixes in the North-West. In addition to high productivity and high quality products, the new plant will provide environmental cleanliness production.

For the REMIX company, the construction of the plant is a new stage in the development of the enterprise, since the plant under construction will double the production volume of dry mixtures, expand the range of modified mixtures, ensure quality stability and reduce labor costs.

The REMIX company is a dynamically developing enterprise focused on production activities. With the construction of the new line, REMIX becomes one of the most highly productive enterprises producing modified dry building mixtures in St. Petersburg.

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The REMIX company is the main supplier of fractionated dry quartz sand to the North-West market and one of the largest producers of dry construction mixtures in St. Petersburg. Presenters trade marks REAL, VERMIX, MIXTOP, WallMix companies are actively used by Russian builders. The REMIX company produces more than 50 types of ready-made construction compounds for all stages of construction and regularly introduces new materials to the market.
About the company's new achievements and plans for next year said leading employees of the enterprise.

Larisa Okuneva, commercial director of REMIX Company:
- REMIX has been operating in the construction market for more than 15 years and today is a modern enterprise equipped with advanced equipment and producing a wide range of products.
Modernization of production, carried out over several recent years, led to the creation on the territory of the enterprise of a powerful industrial complex for the production of dry sand and building materials. Today the enterprise is equipped modern systems drying, cooling and fractionation of sand, lines for the production of dry construction mixtures, packaging lines, warehouse areas and loading equipment. The enterprise operates a research and production laboratory that provides quality control of manufactured products, development and introduction of new materials into production.
Today the REMIX company is a team of highly qualified specialists with many years of production experience and a deep understanding of the domestic construction market. We are always looking for new ideas, new materials and new partners.

Nadezhda Polyudina, head of the REMIX Training Center:
- I would like to highlight a few distinctive features REMIX company.
Firstly, we release a large assortment materials for low-rise construction. These include, for example, colored masonry mixtures and heat-resistant materials. We produce a whole line of products for stoves and fireplaces: fireproof mixture for masonry internal elements stoves, fireplaces and chimneys, stove mixture, mixture for laying external elements of stoves, heat-resistant glue.
Secondly, the REMIX company produces unique in Russia thermal insulation building mixtures VERMIX with expanded vermiculite, which is made from hydrated mica at high temperatures and serves as a light filler in building mixtures. Mixtures with vermiculite have less specific gravity, which reduces the load on the structure, have good thermal insulation and sound insulation properties, and can serve as an additional fireproof barrier. The VERMIX product line includes plasters, screeds and masonry mixtures.
VERMIX mixtures are in high demand in low-rise construction, as well as in the construction or renovation of elite urban facilities. Significant buildings for the city where screeds with VERMIX vermiculite were used include the ExpoForum exhibition center in Shushary and the Second Stage of the Mariinsky Theater. Our mixtures helped builders solve two problems: reduce structural loads and improve the thermal insulation of premises.
Thirdly, the REMIX company produces a wide range of color products for various purposes. These are masonry and plaster mixtures ten colors, toppings for strengthening concrete in four colors, colored quartz sands. Colored textured plasters“Shuba” and “Bark Beetle” are available in six colors. We produce special primers as related products for colored materials. Thanks to our colored materials, you can create unique facades and interiors.
One of our new popular developments is WallMix mosaic plaster for interior and exterior use, an impact-resistant facade decorative and finishing coating, which is a pasty one-component mixture of a polymer binder and colored quartz sand. These plasters are a real find for designers and architects! Unique in strength and resistance to external influences, WallMix plasters can decorate any room or facade. We offer 25 different WallMix color compositions, but at the customer’s request it is possible to create any other multi-colored mixture.
One of the “color” directions of REMIX is the production of colored sand of various fractions. REMIX colored quartz sands are used for constructing self-leveling floors, anti-slip coatings, and manufacturing artificial stone, colored plasters, for sports surfaces and landscape work.

Marina Rybalova, head of the direction “Dry quartz sand and abrasive materials”:
- REMIX company is the most major manufacturer sand in the North-West. Today, the enterprise's productivity is 35 thousand tons of dry quartz sand per month.
We supply our sand to such largest companies in the region as KREPS, PLITONIT, KNAUF, Agio and others. From time to time, we fulfill regional orders and ship dry sand to enterprises in Novokuznetsk, Voronezh and other Russian cities.
Most sandblasting companies in our city use REMIX sand to clean metal structures, buildings, various structures, and architectural monuments. The REMIX company supplied quartz sand for sandblasting the locks of the White Sea Canal to the port of Ust-Luga. Our sand was used in the restoration of the Small Hermitage, the construction of the Petrovsky and Zenit stadiums, the new Pulkovo airport, the largest transport interchanges in St. Petersburg, the Cable-stayed bridge, treatment facilities and many others large objects. When it was necessary to create a special mixture of sand of three fractions to build a bobsleigh track in Sochi, our company was chosen as the supplier.
Among the achievements of this year, I would like to note the increase in the volume of supplies of molding sands for foundries. Next year we plan to launch a line for the production of highly purified molding sands.
New life We have received the direction of concrete hardeners and toppings. In our laboratory, we have developed optimal formulations, expanded the color range, and by the next season we plan to introduce new products to the market: premium high-strength hardeners and spark-proof topping.

Sergey Vlasov, head of the “Dry building mixtures” department:
- Today the REMIX company occupies a leading position in the St. Petersburg market in terms of the range of dry mixtures: from simple ones for brickwork to multi-component highly specialized compositions.
Every year the company introduces several new products that are interesting for builders. At the end of this year, our developers actively began working on waterproofing compounds for construction underground structures. Fast-hardening repair compound machine application will allow builders to reduce construction and repair time.
REMIX company supplies its products to large construction companies, such as “Construction Syndicate L1”, “NSK-Monolit”, LSR and “LenSpetsSMU”, small construction organizations and teams, works with construction bases, chain hypermarkets and small shops. REMIX dry mixes for private construction and renovation can be purchased in most construction stores in St. Petersburg and the region: MAXIDOM, OBI, Saturn, K-Rauta, Vimos, Stroyudacha, Materik, etc. We work with regional construction organizations and chain stores in Murmansk, Yekaterinburg, Krasnodar region and other regions.
The REMIX company stands for the availability of our materials to end consumers. Industrial complex REMIX company allows you to produce quality materials at low price.

Dear partners, clients, colleagues! Happy New Year! We, the employees of the REMIX company, wish you success, high achievements and new interesting projects!

REMIX LLC
196650, St. Petersburg, Kolpino,
st. Finlyandskaya, 31
tel/fax: 461 99 88