Industrial self-leveling floors, concrete floors from the manufacturer. Materials and installation. Industrial self-leveling floors - characteristics and pouring technology Industrial self-leveling floors

Due to excessive loads in production premises, self-leveling floors must be good quality, meet the necessary requirements and the price should not be high. Our company guarantees professional and quick completion of assigned tasks, timely delivery of the project, high level the work done. The main characteristics that distinguish industrial self-leveling floors from those used in everyday life:

• high strength;
• moisture resistance and ease of care, unpretentiousness in processing;
• environmental safety, which is very important, because people will work there;
• elasticity of the coating;
• presence of antifungal protection;
• industrial self-leveling floor has anti-slip properties.

Our specialists have extensive experience not only in Moscow, but also abroad; the execution of a high-grade floor after completion meets such necessary requirements as reliability in conditions production process and unpretentiousness. Industrial self-leveling floors are created on the basis chemical compounds and are made on concrete base By contacting our company, you will receive inexpensive, highly qualified assistance, a guarantee for long years, and environmental safety for others, because all compositions have quality certificates. Most often, industrial self-leveling flooring in Moscow is used in the following premises:

• educational and medical institutions;
• airports;
• train stations;
• shopping and business centers;
• all types of laboratories;
• refrigeration rooms;
• workshops for repairing cars and household appliances;
• in places of active recreation for young people (discos, bars);
• in canteens and restaurants.

A special advantage is the lightness sanitization, so no complicated effort is required to maintain them. This type of coating is becoming increasingly popular both in Moscow and in other cities of Russia, the leading market positions are occupied by precisely one of the advantages of our company over others, and those made by professionals have a large number positive feedback and gratitude from clients.

Reliability of self-leveling floors

High-quality coating has proven itself when tested by employees fire safety, because if anyone accidentally falls metal object There are no sparks on industrial self-leveling floors. Increasingly, clients prefer not to save on materials during production, because the use of high-quality products is one of the most important rules For successful work your enterprise.

By submitting an application for an industrial self-leveling floor for fruitful cooperation with our company, the customer will receive a guarantee that all expectations will be fully met and will comply with all standards. Professionals in their field easily implement the assigned tasks and complete all the work, despite complex technology filling, in the end the customer receives high-quality or any other city is full of various offers and spontaneously emerging companies, so it is very important to turn to specialists and professionals in their field. Business card Such coatings include the ability to produce floor coverings using different colors, based on the wishes of clients. You will be provided with an original, durable floor that will meet the requirements of GOST standards.

Modern construction industry so developed that literally in a matter of time entire residential areas and cities grow up. There are many technologies thanks to which construction and renovation work significantly accelerated and simplified. And if until relatively recently construction was allowed only in certain temperature and humidity conditions, now nanotechnology makes it possible to produce construction works almost at any time of the year and in any weather conditions - both in hot summer, when it is dry and warm, and in harsh winter, when it is far beyond -20 and snowy outside. Much of this credit goes to the paint and varnish industry. After all, without various paint and varnish materials it is impossible to carry out either construction or repairs. It is worth noting that modern paint and varnish materials allow you not only to quickly cope with any work, but also to do it with high quality. One of the relatively recent inventions, which has proven itself very well in a short time, is self-leveling floors. They were developed by the American company Ardex Inc in 1978. Their composition was based on PVA emulsion. However, such floors were not strong enough and were easily subjected to various mechanical damage and moisture. In this regard, it was decided to change the composition of self-leveling floors.

Today, self-leveling floors are ideal option for installation in industrial premises. Self-leveling floors is a coating that is a dry mixture made using cement based. The composition of this mixture necessarily includes high-quality wear-resistant polyurethane.

The main advantages of self-leveling floors over other coatings:

1. No seams;
2. Preventing the proliferation of harmful organisms, which allows self-leveling floors to be used in premises requiring high sterility (for example, medical);
3. Tightness;
4. Resistance to various types of mechanical and chemical damage;
5. Elasticity;
6. Fire safety;
7. Impact resistance high temperatures;
8. No need for special care;
9. Durability.

Currently, there are several types of self-leveling floors.

Self-leveling floors are divided into:

1. Industrial. Scope of application: various industries. This type of flooring is characterized by a multi-layer structure, due to which they are distinguished by their strength and high density, which helps prevent the penetration of various toxins, as well as radioactive substances, through the floor. Industrial self-leveling floors can have a thickness ranging from 1-9 mm.
2. Cement-containing. Mainly used as a base for parquet, laminate, finishing layer self-leveling floor. This type is perfect for leveling the surface. Moreover, it can be used both for the purpose of leveling deep unevenness in rooms with a large area, and for final leveling. Depending on the purpose of using a cement-containing self-leveling floor, its thickness can vary from 2 to 200 mm.
3. Polymer. This type of self-leveling flooring is always applied as a finishing coating for the base. In turn, industrial polymer floors, depending on their composition, are divided into:

• epoxy. These floors contain epoxy resins, as well as admixtures of special components that give the floors additional characteristics such as antistatic or anti-acidity. These floors have the following advantages: resistance to various chemical substances; high adhesion; the hardness of the finished base. However, there are also certain disadvantages, such as the low elasticity of this type of flooring, which affects their resistance to impact loads, which can lead to the formation of cracks on the floor surface. In addition, epoxy self-leveling floors are heat-loving and do not tolerate low temperatures;

• cement-acrylic. These floors are characterized high quality and reliability;
• polyurethane. They are easy to apply and have a high degree of penetration. mineral surfaces. Well tolerated low temperatures(up to -20 degrees Celsius). They are hygienic, elastic, and wear-resistant. Also this type flooring available in different color scheme, due to which their scope of application is significantly expanded. Certain technologies make it possible to lay a polyurethane self-leveling floor in the shortest possible time;
• methyl methacrylate. They differ in that they are quite strong and have super strength.

In addition to the fact that self-leveling floors differ in their composition, they also have different degrees of filling.

Types of self-leveling floors by degree of filling:

1. Thin-layer. The thickness of this coating is 0.5 mm. Thin-layer type of self-leveling floors are perfect for protecting the surface from the formation of large quantity dust, as well as from exposure to various aggressive environments. The advantages include the presence of various colors, as well as low cost. However, the small thickness of the coating significantly reduces the life of the floor.
2. Self-leveling. This type of coating contains pigmented resin and non-tinted fillers. The thickness of the floor is in the range of 1-4 mm. They have the appearance of a smooth matte surface. Perfect for hiding various irregularities formed on the base. Can be used for a long time.
3. Highly filled. The thickest of self-leveling floors. Their thickness ranges from 4 to 8 mm. Contains highly filled self-leveling coatings contains pigmented resin and colored sand. Due to their high wear resistance, they are used in premises where there is very high traffic, and there is also frequent movement of freight vehicles and trolleys.

Industrial self-leveling floors: installation technology

Self-leveling floors are building material, which can be laid either independently or with the help of specialists. However, the technology for installing self-leveling floors requires certain tools, as well as compliance certain rules, violation of which will result in the formation of a poor-quality coating requiring replacement.

When laying a self-leveling floor, you must have:

1. A special spatula that allows you to properly level the mixture;
2. Containers for preparing the solution;
3. Shoes with metal spikes, which prevents premature damage to the coating;
4. A needle roller, with the help of which air bubbles are expelled from the finished surface;
5. Drills and whisk attachments for quickly mixing the mixture;
6. Heat fans;
7. Mechanized machines used to clean and grind the surface;
8. Rules to control evenness.

Laying of self-leveling floors is carried out in several stages:

1. Preparation. As with any paint application, the first step is to properly prepare the substrate for the floor to be poured. At this stage of work, it is planned to pour a new concrete base, suitable in all respects for laying a floor on it. After the concrete base has been poured and completely cured, a check should be made for the presence of various cracks and irregularities, and, if any, they should be repaired.
2. The next step is grinding the base in order to eliminate various minor defects.
3. Padding. This is done using epoxy resin and hardener. Thanks to priming, microcracks are bonded.
4. Quartzization. Quartz sand is poured onto the still wet primer for better adhesion of the base to the finishing coat.
5. Filling the finishing layer and leveling it. The floor is completely poured immediately. If the room large area, then a team of several people is needed. A freshly poured floor is generally not intended to be walked on. However, in case of urgent need, special shoes with spikes have been developed, in which you can walk on a floor that has not yet hardened.

Thus, it is worth noting that self-leveling floors have many positive qualities, which allow the use of this coating in almost any premises, from industrial to medical institutions. Their main advantage is their high compressive strength, which cannot be said about conventional cement-sand screeds. This is due to the smaller amount of water required during the preparation of a mixture of self-leveling floors containing cement. In addition, self-leveling floors ensure that there is no need for frequent replacement of the coating, since their service life ranges from 50 to 140 years.

The production of polymer compositions for floors today is the most popular area in the construction industry in Russia. By latest information, polymer floors occupy almost 10% of the total volume of floors that are installed in industrial, office and public buildings, and this figure is constantly growing. Over the past few years, this segment domestic market increased to 18 thousand tons (or 11 million m 2), which in price equivalent equals approximately 5 billion rubles. At the same time, almost 50% of demand comes from the Central federal district, and almost 25% - in the Northwestern Federal District.

Industrial self-leveling floors are popular in the construction of all non-residential facilities - from large shopping centers to private garages. In the capital, where the concentration of enterprises, supermarkets, and exhibition halls is highest, you can find everything existing varieties modern industrial floors.

The range of their applications is extremely wide. Typically, owners of premises with special operating requirements decide to buy industrial floors. For example, with increased level humidity, extreme sustained load, sharp drop temperatures

They fill crowded terminals, sports centers, parking lots, production sites, warehouses and much more. The cost of industrial flooring varies depending on the complexity of the work being performed and the availability of acceptable materials.

According to the technologies used, industrial floors are divided into:

• concrete;
• polymer;
• epoxy;
• polyurethane;
• chemically resistant, with a complex structure.

Benefits of coverage

Self-leveling floors in industrial premises are very common.

The popularity of such floor coverings due to their undoubted advantages:

• Antistatic properties- on flat surface Dust does not accumulate, which means the room will be cleaner and it will be much easier to keep it clean.
• Moisture resistance- concrete and polymer materials do not retain water, which provides comfortable conditions in room.
• Possibility to choose color– the floor can be made in any color, which opens up additional possibilities.
• Excellent performance characteristics - materials of industrial self-leveling floors make them durable and resistant to wear and damage.

Price for industrial self-leveling floors per m2

The cost of industrial floors in Moscow from the PrimeStroy company is shown in the table below, all prices are indicated per m2.

An example of calculating the price of industrial flooring:

Cost of materials:

Prices for work:

The cost of all work can be calculated on our website in real time. This is especially easy to do if you have already decided which flooring best suits your goals. For our part, we hope to receive a decent assessment for our industrial floors during our cooperation. The price is always discussed in advance, our policy is always transparent and accessible.

Installation of industrial floors from PrimeStroy

Industrial floors appeared in Moscow earlier than other varieties. They gained popularity for a reason. Concrete mixtures, reinforcing frame and various reinforcing compounds form the basis of the work and represent industrial floors in general. The technology of their high-quality filling is confirmed by our many years of practice. Guarantees apply to every stage of work on installing industrial floors. Namely:

• High-quality leveling of the soil base.
• Laying a sustainable waterproofing material.
• Installation of reliable formwork and coupling of reinforcement cage.
• Proper pouring and leveling of concrete mortar.
• Thorough work with the top layer of the freshly poured coating - applying topping. This operation increases the strength of the coating significantly.
• After drying, treatment with concrete leveling equipment.
• Impregnation with dust-removing and strengthening composition.
• Seam cutting and thorough sealing.

Compliance with stages makes our work clear and measured, allowing the customer to enjoy and feel what it is like to have high-quality industrial floors in Moscow. The work is not delayed, but all time intervals prescribed by technology are observed.

The basis for industrial floors is concrete. In such a context, it acts as a basis. It is puttied, primed (to get rid of unevenness) and applied polymer layer. It may include quartz sand.

The correct base for epoxy, polyurethane and polymer: primer, putty, solution. Then the materials are selected individually.

Production of industrial floors

Depending on the condition of the premises, the production of industrial floors is carried out in two ways. In the first case, the building has not yet been put into operation, and it is necessary to install the coating from scratch. In the second case, the room has an old concrete floor.

To check the suitability of the existing surface for processing, specialists use a special measure. It is used to determine the presence or absence of potholes, holes, etc. In order to economize polymer material, they are preliminarily eliminated.

At the final stage of production of industrial floors, you should ensure that there are no air bubbles in the finishing coating. A roller is used for this.

How to order industrial self-leveling floors from our company?

To order industrial self-leveling floors from PrimeStroy, just call the MSC phone number listed on the website or leave your contact information in the feedback form.

Prices for 2018

In our Price List you will find prices for the installation of some types and types of industrial floors, as well as prices for some types of construction, installation, repair and finishing work.

If suddenly you did not find a suitable floor covering for you in our price list, then you can give us your option (your system) of industrial flooring for calculation. Our specialists will promptly prepare for you a working estimate for the installation of industrial floors or for construction and installation work.

Prices for installation of industrial floors

Price for semi-dry screeds

Price for Concrete Floors

Prices for Polished Concrete Floors

Prices for Concrete floors with a reinforced top layer

Prices for polymer floors

Concrete dust removal, concrete floor grinding

Prices for Thin-layer polymer floors

Prices for self-leveling polymer floors

Highly filled polymer floors

Microcement coatings (decorative coatings)

Prices for polymer cement floors

Prices for Magnesia floors

Prices for installation of industrial floors are indicated taking into account the cost of materials and work.

The cost of services may vary depending on the conditions of work and the requirements for floors and coverings, as well as the size of the area being processed.

It is possible to carry out work without stopping your production.

To correctly estimate the cost of the project, it is necessary for our specialists to visit your site, after which we prepare Commercial offer to carry out these works.

The external beauty of floors in production workshops is usually put aside from repair requirements - industrial self-leveling floors allow construction to be carried out according to the full formula of reliability, aesthetics and durability.

Self-leveling floor for industrial premises - features and characteristics

It is also worth mentioning that when any metal object falls onto such a coating, no sparks are generated. This quality is in demand in industries with strict fire and explosion safety standards - ordinary concrete can become the source of a fatal accident if you drop a wrench on it.

The disadvantages of self-leveling industrial floors include their high cost and difficult pouring technology. In fact, the floor is installed on a ready-made concrete surface, fresh screed and other reliable finishing. Often, business managers save on expensive finishing coatings, justifying by personal example the proverb “The miser pays twice.”

Types of liquid floors for industrial purposes

To achieve the required parameters of strength, elasticity, resistance and durability, industrial floors are produced with the addition of polymer additives. Based on the degree of polymer concentration in the total volume of the mixture and the poured thickness, the coatings are divided into three large groups:

• Thin or thin-layer. Used to protect concrete (less commonly cement and polymer-cement) floors from dust and moderate loads. Their thickness does not exceed 1 mm, which significantly reduces the cost of filling. However, the coating does not mask surface defects (rather the opposite), and the typical load is limited to non-self-propelled cargo trolleys weighing up to 500 kg;
  
• Leveling floors with a thickness of 1 to 4 mm. Form monolithic surface glossy or matte shade, hide base defects well, and withstand significant mechanical loads. Relevant for heavy traffic of forklifts and periodic passage of vehicles weighing up to several tons.
• High-fill polymer floors. The most expensive and most durable type of coating for industrial enterprises, with a pouring thickness of 4-8 millimeters. The high concentration of expensive polymers will make it possible to use such mixtures to protect any coatings from very significant loads.
  

It is better to entrust the selection of the optimal type of polymer mixture to specialists. As well as the pouring of such a floor itself. Often a premium blend (in specific production conditions) will be no better than a leveled floor - and the savings in money and labor will be noticeable.

Industrial self-leveling floors - technology is determined by the base

When diluted, industrial self-leveling polymer floors are a flowing liquid and are well absorbed into the base. They are not subject to peeling or exposure to any “chemicals”, are indifferent to the vagaries of weather and high temperatures and look great due to their seamless appearance. The basis for applying such compositions can be:

• Standard concrete, mosaic slabs. When pouring, it is enough to clean the floors from any debris, dust and moisture;
• Strengthened concrete. Upper layer such a base requires shot blasting for reliable adhesion to the polymer mixture;
  
• Fiber concrete. The possibility of the fiber “floating” after shot blasting forces such a substrate to be subjected to additional annealing and mechanical cleaning;
• Old self-leveling floors. Due to the wide variety of available mixtures, the previous layer must be removed with an abrasive tool (if it is deep, abrasive stripping of a few millimeters is sufficient). After which the filling is carried out on the test area - in the absence of swelling, cracks, etc. within a few days you can fill the entire floor;
• Gypsum and anhydrite floors can be applied high-strength mixtures, but under very specific conditions. Firstly, the foundation itself will not be strong enough. Secondly, it will require constant ventilation, which is very difficult for long industrial floors. Before using self-leveling floors, it is advisable to remove the gypsum and/or anhydrite layer down to the concrete base.
  

Installation of self-leveling industrial floor

The main stages of pouring high-strength industrial floors on polymer based and the conditions for the success of the entire repair are as follows:

• Fresh concrete or base screed must harden efficiently - that is, within several weeks (or even a month). Do not trust the fast advertising promises of unscrupulous concrete manufacturers - if the base is poorly maintained, self-leveling floors will never be strong and durable;
• IN various places premises, it is worth taking measurements of the strength and humidity of the base. The presence of oil, grease, dust, dirt and any deposits that prevent reliable adhesion of the polymer mixture and the concrete base is strictly prohibited;
• Work must be performed at moderate air humidity (up to 70%) and at positive temperatures. In the temperature range from +12 ˚C to +22 ˚C contact bulk mixture with a base is optimal. Repairs in conditions of frost or Central Asian heat are theoretically possible, but labor-intensive and less reliable;
  
• Cracks and potholes in concrete base they are pre-primed and sealed with a solution - it is simply not profitable to spend expensive polymer on them. Deep tile seams and joints are glued with fiberglass and carefully sprinkled on top thin layer quartz sand. Before pouring, excess sand is removed with a vacuum cleaner;
• A primer is applied to the leveled surface. It is often mixed together with quartz sand to make the base more rough;
• A day after priming, the floors are poured. If its depth is significant, the floor is painted during the second stage, when a thin finishing layer of pigment is poured onto the already applied coating;
  

Damper joints are cut at intervals of 3 to 6 meters throughout the entire depth of monolithic floors (depending on the manufacturer’s recommendations). Otherwise polymer coating will crack and deform when used. The seams are sealed last with a primer, a special sealing cord and sealing compounds.